High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling

Abstract Plate-lattices are a new emerging class of isotropic cellular solids that attain the theoretical limits for the stiffness of porous materials. For the same mass, they are significantly stiffer than random foams or optimal truss-lattice structures. Plate-lattice structures of cubic symmetry...

Full description

Bibliographic Details
Main Authors: Tancogne-Dejean, T., Li, X., Diamantopoulou, M., Roth, C. C, Mohr, D.
Other Authors: Massachusetts Institute of Technology. Impact and Crashworthiness Laboratory
Format: Article
Language:English
Published: Springer International Publishing 2021
Online Access:https://hdl.handle.net/1721.1/131474
_version_ 1811087363836739584
author Tancogne-Dejean, T.
Li, X.
Diamantopoulou, M.
Roth, C. C
Mohr, D.
author2 Massachusetts Institute of Technology. Impact and Crashworthiness Laboratory
author_facet Massachusetts Institute of Technology. Impact and Crashworthiness Laboratory
Tancogne-Dejean, T.
Li, X.
Diamantopoulou, M.
Roth, C. C
Mohr, D.
author_sort Tancogne-Dejean, T.
collection MIT
description Abstract Plate-lattices are a new emerging class of isotropic cellular solids that attain the theoretical limits for the stiffness of porous materials. For the same mass, they are significantly stiffer than random foams or optimal truss-lattice structures. Plate-lattice structures of cubic symmetry are fabricated from stainless steel 316L through selective laser melting. A special direct impact Hopkinson bar system is employed to perform dynamic compression experiments at strain rates of about 500/s. In addition, tensile specimens are manufactured for characterizing the stress–strain response of the additively-manufactured cell wall material for strain rates ranging from 10−3 to 103/s. The results show that plate-lattices of a relative density of 23% crush progressively when subject to large strain compression. Their specific energy absorption increases by about 8% when increasing the applied strain rate from 0.001 to 500/s, which is primarily attributed to the strain rate sensitivity of the base material. Good quantitative and qualitative agreement between the experiments and the simulations is observed when using a detailed finite element model of the plate structures in conjunction with a modified Johnson–Cook model. The comparison of the simulation results for plate- and truss-lattices of the equal-density reveal a 45% increase in specific energy absorption. Compression experiments on Ti–6Al–4V lattices revealed a low energy absorption due to the early fracture of the additively-manufactured cell wall material.
first_indexed 2024-09-23T13:44:54Z
format Article
id mit-1721.1/131474
institution Massachusetts Institute of Technology
language English
last_indexed 2024-09-23T13:44:54Z
publishDate 2021
publisher Springer International Publishing
record_format dspace
spelling mit-1721.1/1314742023-03-15T19:49:41Z High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling Tancogne-Dejean, T. Li, X. Diamantopoulou, M. Roth, C. C Mohr, D. Massachusetts Institute of Technology. Impact and Crashworthiness Laboratory Abstract Plate-lattices are a new emerging class of isotropic cellular solids that attain the theoretical limits for the stiffness of porous materials. For the same mass, they are significantly stiffer than random foams or optimal truss-lattice structures. Plate-lattice structures of cubic symmetry are fabricated from stainless steel 316L through selective laser melting. A special direct impact Hopkinson bar system is employed to perform dynamic compression experiments at strain rates of about 500/s. In addition, tensile specimens are manufactured for characterizing the stress–strain response of the additively-manufactured cell wall material for strain rates ranging from 10−3 to 103/s. The results show that plate-lattices of a relative density of 23% crush progressively when subject to large strain compression. Their specific energy absorption increases by about 8% when increasing the applied strain rate from 0.001 to 500/s, which is primarily attributed to the strain rate sensitivity of the base material. Good quantitative and qualitative agreement between the experiments and the simulations is observed when using a detailed finite element model of the plate structures in conjunction with a modified Johnson–Cook model. The comparison of the simulation results for plate- and truss-lattices of the equal-density reveal a 45% increase in specific energy absorption. Compression experiments on Ti–6Al–4V lattices revealed a low energy absorption due to the early fracture of the additively-manufactured cell wall material. 2021-09-20T17:17:13Z 2021-09-20T17:17:13Z 2019-08-12 2020-09-24T21:18:17Z Article http://purl.org/eprint/type/JournalArticle https://hdl.handle.net/1721.1/131474 en https://doi.org/10.1007/s40870-019-00219-6 Article is made available in accordance with the publisher's policy and may be subject to US copyright law. Please refer to the publisher's site for terms of use. Society for Experimental Mechanics, Inc application/pdf Springer International Publishing Springer International Publishing
spellingShingle Tancogne-Dejean, T.
Li, X.
Diamantopoulou, M.
Roth, C. C
Mohr, D.
High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title_full High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title_fullStr High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title_full_unstemmed High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title_short High Strain Rate Response of Additively-Manufactured Plate-Lattices: Experiments and Modeling
title_sort high strain rate response of additively manufactured plate lattices experiments and modeling
url https://hdl.handle.net/1721.1/131474
work_keys_str_mv AT tancognedejeant highstrainrateresponseofadditivelymanufacturedplatelatticesexperimentsandmodeling
AT lix highstrainrateresponseofadditivelymanufacturedplatelatticesexperimentsandmodeling
AT diamantopouloum highstrainrateresponseofadditivelymanufacturedplatelatticesexperimentsandmodeling
AT rothcc highstrainrateresponseofadditivelymanufacturedplatelatticesexperimentsandmodeling
AT mohrd highstrainrateresponseofadditivelymanufacturedplatelatticesexperimentsandmodeling