A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies

© 2020 EDAA. Future high-performance chips will require new cooling technologies that can extract heat efficiently. Two-phase cooling is a promising processor cooling solution owing to its high heat transfer rate and potential benefits in cooling power. Two-phase cooling mechanisms, including microc...

Full description

Bibliographic Details
Main Authors: Yuan, Zihao, Vaartstra, Geoffrey, Shukla, Prachi, Lu, Zhengmao, Wang, Evelyn, Reda, Sherief, Coskun, Ayse K.
Other Authors: Massachusetts Institute of Technology. Department of Mechanical Engineering
Format: Article
Language:English
Published: IEEE 2021
Online Access:https://hdl.handle.net/1721.1/138029
_version_ 1826212272239804416
author Yuan, Zihao
Vaartstra, Geoffrey
Shukla, Prachi
Lu, Zhengmao
Wang, Evelyn
Reda, Sherief
Coskun, Ayse K.
author2 Massachusetts Institute of Technology. Department of Mechanical Engineering
author_facet Massachusetts Institute of Technology. Department of Mechanical Engineering
Yuan, Zihao
Vaartstra, Geoffrey
Shukla, Prachi
Lu, Zhengmao
Wang, Evelyn
Reda, Sherief
Coskun, Ayse K.
author_sort Yuan, Zihao
collection MIT
description © 2020 EDAA. Future high-performance chips will require new cooling technologies that can extract heat efficiently. Two-phase cooling is a promising processor cooling solution owing to its high heat transfer rate and potential benefits in cooling power. Two-phase cooling mechanisms, including microchannel-based two-phase cooling or two-phase vapor chambers (VCs), are typically modeled by computing the temperature-dependent heat transfer coefficient (HTC) of the evaporator or coolant using an iterative simulation framework. Precomputed HTC correlations are specific to a given cooling system design and cannot be applied to even the same cooling technology with different cooling parameters (such as different geometries). Another challenge is that HTC correlations are typically calculated with computational fluid dynamics (CFD) tools, which induce long design and simulation times. This paper introduces a learning-based temperature-dependent HTC simulation framework that is used to model a two-phase cooling solution with a wide range of cooling design parameters. In particular, the proposed framework includes a compact thermal model (CTM) of two-phase VCs with hybrid wick evaporators (of nanoporous membrane and microchannels). We build a new simulation tool to integrate the proposed simulation framework and CTM. We validate the proposed simulation framework as well as the new CTM through comparisons against a CFD model. Our simulation framework and CTM achieve a speedup of 21 × with an average error of 0.98° C (and a maximum error of 2.59° C). We design an optimization flow for hybrid wicks to select the most beneficial hybrid wick geometries. Our flow is capable of finding a geometry- coolant combination that results in a lower (or similar) maximum chip temperature compared to that of the best coolant-geometry pair selected by grid search, while providing a speedup of 9.4 x.
first_indexed 2024-09-23T15:19:04Z
format Article
id mit-1721.1/138029
institution Massachusetts Institute of Technology
language English
last_indexed 2024-09-23T15:19:04Z
publishDate 2021
publisher IEEE
record_format dspace
spelling mit-1721.1/1380292023-02-09T21:41:21Z A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies Yuan, Zihao Vaartstra, Geoffrey Shukla, Prachi Lu, Zhengmao Wang, Evelyn Reda, Sherief Coskun, Ayse K. Massachusetts Institute of Technology. Department of Mechanical Engineering © 2020 EDAA. Future high-performance chips will require new cooling technologies that can extract heat efficiently. Two-phase cooling is a promising processor cooling solution owing to its high heat transfer rate and potential benefits in cooling power. Two-phase cooling mechanisms, including microchannel-based two-phase cooling or two-phase vapor chambers (VCs), are typically modeled by computing the temperature-dependent heat transfer coefficient (HTC) of the evaporator or coolant using an iterative simulation framework. Precomputed HTC correlations are specific to a given cooling system design and cannot be applied to even the same cooling technology with different cooling parameters (such as different geometries). Another challenge is that HTC correlations are typically calculated with computational fluid dynamics (CFD) tools, which induce long design and simulation times. This paper introduces a learning-based temperature-dependent HTC simulation framework that is used to model a two-phase cooling solution with a wide range of cooling design parameters. In particular, the proposed framework includes a compact thermal model (CTM) of two-phase VCs with hybrid wick evaporators (of nanoporous membrane and microchannels). We build a new simulation tool to integrate the proposed simulation framework and CTM. We validate the proposed simulation framework as well as the new CTM through comparisons against a CFD model. Our simulation framework and CTM achieve a speedup of 21 × with an average error of 0.98° C (and a maximum error of 2.59° C). We design an optimization flow for hybrid wicks to select the most beneficial hybrid wick geometries. Our flow is capable of finding a geometry- coolant combination that results in a lower (or similar) maximum chip temperature compared to that of the best coolant-geometry pair selected by grid search, while providing a speedup of 9.4 x. 2021-11-09T18:50:06Z 2021-11-09T18:50:06Z 2020-03 2020-08-13T12:15:07Z Article http://purl.org/eprint/type/ConferencePaper https://hdl.handle.net/1721.1/138029 Yuan, Zihao, Vaartstra, Geoffrey, Shukla, Prachi, Lu, Zhengmao, Wang, Evelyn et al. 2020. "A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies." Proceedings of the 2020 Design, Automation and Test in Europe Conference and Exhibition, DATE 2020. en 10.23919/date48585.2020.9116480 Proceedings of the 2020 Design, Automation and Test in Europe Conference and Exhibition, DATE 2020 Creative Commons Attribution-Noncommercial-Share Alike http://creativecommons.org/licenses/by-nc-sa/4.0/ application/pdf IEEE other univ website
spellingShingle Yuan, Zihao
Vaartstra, Geoffrey
Shukla, Prachi
Lu, Zhengmao
Wang, Evelyn
Reda, Sherief
Coskun, Ayse K.
A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title_full A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title_fullStr A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title_full_unstemmed A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title_short A Learning-Based Thermal Simulation Framework for Emerging Two-Phase Cooling Technologies
title_sort learning based thermal simulation framework for emerging two phase cooling technologies
url https://hdl.handle.net/1721.1/138029
work_keys_str_mv AT yuanzihao alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT vaartstrageoffrey alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT shuklaprachi alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT luzhengmao alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT wangevelyn alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT redasherief alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT coskunaysek alearningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT yuanzihao learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT vaartstrageoffrey learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT shuklaprachi learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT luzhengmao learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT wangevelyn learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT redasherief learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies
AT coskunaysek learningbasedthermalsimulationframeworkforemergingtwophasecoolingtechnologies