Continuous 3D printing from one single droplet

© 2020, The Author(s). 3D printing has become one of the most promising methods to construct delicate 3D structures. However, precision and material utilization efficiency are limited. Here, we propose a one-droplet 3D printing strategy to fabricate controllable 3D structures from a single droplet a...

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Main Authors: Zhang, Yu, Dong, Zhichao, Li, Chuxin, Du, Huifeng, Fang, Nicholas X, Wu, Lei, Song, Yanlin
Other Authors: Massachusetts Institute of Technology. Department of Mechanical Engineering
Format: Article
Language:English
Published: Springer Science and Business Media LLC 2021
Online Access:https://hdl.handle.net/1721.1/138727
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author Zhang, Yu
Dong, Zhichao
Li, Chuxin
Du, Huifeng
Fang, Nicholas X
Wu, Lei
Song, Yanlin
author2 Massachusetts Institute of Technology. Department of Mechanical Engineering
author_facet Massachusetts Institute of Technology. Department of Mechanical Engineering
Zhang, Yu
Dong, Zhichao
Li, Chuxin
Du, Huifeng
Fang, Nicholas X
Wu, Lei
Song, Yanlin
author_sort Zhang, Yu
collection MIT
description © 2020, The Author(s). 3D printing has become one of the most promising methods to construct delicate 3D structures. However, precision and material utilization efficiency are limited. Here, we propose a one-droplet 3D printing strategy to fabricate controllable 3D structures from a single droplet ascribing to the receding property of the three-phase contact line (TCL) of the resin droplet. The well-controlled dewetting force of liquid resin on the cured structure results in the minimization of liquid residue and the high wet and net material utilization efficiency in forming a droplet into a 3D structure. Additionally, extra curing induced protruding or stepped sidewalls under high printing speed, which require high UV intensity, can be prevented. The critical is the free contact surface property of the droplet system with the introduction of the receding TCL, which increased the inner droplet liquid circulation and reduces the adhesion properties among the liquid resin, cured resin, and resin vat.
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spelling mit-1721.1/1387272023-04-13T20:35:00Z Continuous 3D printing from one single droplet Zhang, Yu Dong, Zhichao Li, Chuxin Du, Huifeng Fang, Nicholas X Wu, Lei Song, Yanlin Massachusetts Institute of Technology. Department of Mechanical Engineering © 2020, The Author(s). 3D printing has become one of the most promising methods to construct delicate 3D structures. However, precision and material utilization efficiency are limited. Here, we propose a one-droplet 3D printing strategy to fabricate controllable 3D structures from a single droplet ascribing to the receding property of the three-phase contact line (TCL) of the resin droplet. The well-controlled dewetting force of liquid resin on the cured structure results in the minimization of liquid residue and the high wet and net material utilization efficiency in forming a droplet into a 3D structure. Additionally, extra curing induced protruding or stepped sidewalls under high printing speed, which require high UV intensity, can be prevented. The critical is the free contact surface property of the droplet system with the introduction of the receding TCL, which increased the inner droplet liquid circulation and reduces the adhesion properties among the liquid resin, cured resin, and resin vat. 2021-12-17T19:57:33Z 2021-12-17T19:57:33Z 2020 2021-12-17T19:48:21Z Article http://purl.org/eprint/type/JournalArticle https://hdl.handle.net/1721.1/138727 Zhang, Yu, Dong, Zhichao, Li, Chuxin, Du, Huifeng, Fang, Nicholas X et al. 2020. "Continuous 3D printing from one single droplet." Nature Communications, 11 (1). en 10.1038/S41467-020-18518-1 Nature Communications Creative Commons Attribution 4.0 International license https://creativecommons.org/licenses/by/4.0/ application/pdf Springer Science and Business Media LLC Nature
spellingShingle Zhang, Yu
Dong, Zhichao
Li, Chuxin
Du, Huifeng
Fang, Nicholas X
Wu, Lei
Song, Yanlin
Continuous 3D printing from one single droplet
title Continuous 3D printing from one single droplet
title_full Continuous 3D printing from one single droplet
title_fullStr Continuous 3D printing from one single droplet
title_full_unstemmed Continuous 3D printing from one single droplet
title_short Continuous 3D printing from one single droplet
title_sort continuous 3d printing from one single droplet
url https://hdl.handle.net/1721.1/138727
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AT fangnicholasx continuous3dprintingfromonesingledroplet
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