Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts

The development of technologies to recycle polyethylene (PE) and polypropylene (PP), globally the two most produced polymers, is critical to increase plastic circularity. Here, we show that 5 wt % cobalt supported on ZSM-5 zeolite catalyzes the solvent-free hydrogenolysis of PE and PP into propane w...

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Main Authors: Zichittella, Guido, Ebrahim, Amani M, Zhu, Jie, Brenner, Anna E, Drake, Griffin, Beckham, Gregg T, Bare, Simon R, Rorrer, Julie E, Román-Leshkov, Yuriy
其他作者: Massachusetts Institute of Technology. Department of Chemical Engineering
格式: 文件
语言:English
出版: American Chemical Society (ACS) 2023
在线阅读:https://hdl.handle.net/1721.1/146958
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author Zichittella, Guido
Ebrahim, Amani M
Zhu, Jie
Brenner, Anna E
Drake, Griffin
Beckham, Gregg T
Bare, Simon R
Rorrer, Julie E
Román-Leshkov, Yuriy
author2 Massachusetts Institute of Technology. Department of Chemical Engineering
author_facet Massachusetts Institute of Technology. Department of Chemical Engineering
Zichittella, Guido
Ebrahim, Amani M
Zhu, Jie
Brenner, Anna E
Drake, Griffin
Beckham, Gregg T
Bare, Simon R
Rorrer, Julie E
Román-Leshkov, Yuriy
author_sort Zichittella, Guido
collection MIT
description The development of technologies to recycle polyethylene (PE) and polypropylene (PP), globally the two most produced polymers, is critical to increase plastic circularity. Here, we show that 5 wt % cobalt supported on ZSM-5 zeolite catalyzes the solvent-free hydrogenolysis of PE and PP into propane with weight-based selectivity in the gas phase over 80 wt % after 20 h at 523 K and 40 bar H2. This catalyst significantly reduces the formation of undesired CH4 (≤5 wt %), a product which is favored when using bulk cobalt oxide or cobalt nanoparticles supported on other carriers (selectivity ≤95 wt %). The superior performance of Co/ZSM-5 is attributed to the stabilization of dispersed oxidic cobalt nanoparticles by the zeolite support, preventing further reduction to metallic species that appear to catalyze CH4 generation. While ZSM-5 is also active for propane formation at 523 K, the presence of Co promotes stability and selectivity. After optimizing the metal loading, it was demonstrated that 10 wt % Co/ZSM-5 can selectively catalyze the hydrogenolysis of low-density PE (LDPE), mixtures of LDPE and PP, as well as postconsumer PE, showcasing the effectiveness of this technology to upcycle realistic plastic waste. Cobalt supported on zeolites FAU, MOR, and BEA were also effective catalysts for C2-C4 hydrocarbon formation and revealed that the framework topology provides a handle to tune gas-phase selectivity.
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spelling mit-1721.1/1469582023-01-05T03:04:31Z Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts Zichittella, Guido Ebrahim, Amani M Zhu, Jie Brenner, Anna E Drake, Griffin Beckham, Gregg T Bare, Simon R Rorrer, Julie E Román-Leshkov, Yuriy Massachusetts Institute of Technology. Department of Chemical Engineering The development of technologies to recycle polyethylene (PE) and polypropylene (PP), globally the two most produced polymers, is critical to increase plastic circularity. Here, we show that 5 wt % cobalt supported on ZSM-5 zeolite catalyzes the solvent-free hydrogenolysis of PE and PP into propane with weight-based selectivity in the gas phase over 80 wt % after 20 h at 523 K and 40 bar H2. This catalyst significantly reduces the formation of undesired CH4 (≤5 wt %), a product which is favored when using bulk cobalt oxide or cobalt nanoparticles supported on other carriers (selectivity ≤95 wt %). The superior performance of Co/ZSM-5 is attributed to the stabilization of dispersed oxidic cobalt nanoparticles by the zeolite support, preventing further reduction to metallic species that appear to catalyze CH4 generation. While ZSM-5 is also active for propane formation at 523 K, the presence of Co promotes stability and selectivity. After optimizing the metal loading, it was demonstrated that 10 wt % Co/ZSM-5 can selectively catalyze the hydrogenolysis of low-density PE (LDPE), mixtures of LDPE and PP, as well as postconsumer PE, showcasing the effectiveness of this technology to upcycle realistic plastic waste. Cobalt supported on zeolites FAU, MOR, and BEA were also effective catalysts for C2-C4 hydrocarbon formation and revealed that the framework topology provides a handle to tune gas-phase selectivity. 2023-01-04T13:57:47Z 2023-01-04T13:57:47Z 2022-10-24 2023-01-04T13:51:08Z Article http://purl.org/eprint/type/JournalArticle https://hdl.handle.net/1721.1/146958 Zichittella, Guido, Ebrahim, Amani M, Zhu, Jie, Brenner, Anna E, Drake, Griffin et al. 2022. "Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts." JACS Au, 2 (10). en 10.1021/jacsau.2c00402 JACS Au Creative Commons Attribution 4.0 International license https://creativecommons.org/licenses/by/4.0/ application/pdf American Chemical Society (ACS) ACS
spellingShingle Zichittella, Guido
Ebrahim, Amani M
Zhu, Jie
Brenner, Anna E
Drake, Griffin
Beckham, Gregg T
Bare, Simon R
Rorrer, Julie E
Román-Leshkov, Yuriy
Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title_full Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title_fullStr Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title_full_unstemmed Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title_short Hydrogenolysis of Polyethylene and Polypropylene into Propane over Cobalt-Based Catalysts
title_sort hydrogenolysis of polyethylene and polypropylene into propane over cobalt based catalysts
url https://hdl.handle.net/1721.1/146958
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