A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing

Data-driven predictive maintenance of modern machinery has the potential to increase equipment lifespan and decrease manufacturing costs. Among various condition monitoring techniques, vibration analysis can effectively diagnose potential problems in machines. Doppler radar can be used as a sensor t...

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Main Author: Wampler, Lois
Other Authors: Youcef-, Kamal
Format: Thesis
Published: Massachusetts Institute of Technology 2023
Online Access:https://hdl.handle.net/1721.1/150125
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author Wampler, Lois
author2 Youcef-, Kamal
author_facet Youcef-, Kamal
Wampler, Lois
author_sort Wampler, Lois
collection MIT
description Data-driven predictive maintenance of modern machinery has the potential to increase equipment lifespan and decrease manufacturing costs. Among various condition monitoring techniques, vibration analysis can effectively diagnose potential problems in machines. Doppler radar can be used as a sensor that provides non-contact, inexpensive real-time data collection without necessitating line-down time. Conventional Fast Fourier Transformation based vibration analysis requires large amounts of data to achieve high spectral resolution necessary for fault detection especially with radio frequency sampling, which can be computationally too expensive for analysis. In this work, we propose to use a sweeping lock-in amplifier to achieve high frequency resolution with small amounts of data by processing windowed sections of Doppler-shifted radio signals. This algorithm can reliably measure the Doppler shift frequency corresponding to the travelling speed of a low frequency moving object and identify the oscillation frequency with small amplitude, with the latter widely present in machine vibration. The distinguishing condition of the two cases is mathematically derived. The proposed algorithms are verified in simulation with triangular displacement waveform for simplicity of analysis and sinusoidal waveform for generic applications. For experimental verification, speaker vibration at a known frequency is analyzed to achieve an accuracy of 0.025 Hz within the known vibration frequency. This method is robust to the presence of noise frequencies and capable of detecting multiple frequencies.
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spelling mit-1721.1/1501252023-04-01T04:05:04Z A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing Wampler, Lois Youcef-, Kamal Massachusetts Institute of Technology. Department of Mechanical Engineering Data-driven predictive maintenance of modern machinery has the potential to increase equipment lifespan and decrease manufacturing costs. Among various condition monitoring techniques, vibration analysis can effectively diagnose potential problems in machines. Doppler radar can be used as a sensor that provides non-contact, inexpensive real-time data collection without necessitating line-down time. Conventional Fast Fourier Transformation based vibration analysis requires large amounts of data to achieve high spectral resolution necessary for fault detection especially with radio frequency sampling, which can be computationally too expensive for analysis. In this work, we propose to use a sweeping lock-in amplifier to achieve high frequency resolution with small amounts of data by processing windowed sections of Doppler-shifted radio signals. This algorithm can reliably measure the Doppler shift frequency corresponding to the travelling speed of a low frequency moving object and identify the oscillation frequency with small amplitude, with the latter widely present in machine vibration. The distinguishing condition of the two cases is mathematically derived. The proposed algorithms are verified in simulation with triangular displacement waveform for simplicity of analysis and sinusoidal waveform for generic applications. For experimental verification, speaker vibration at a known frequency is analyzed to achieve an accuracy of 0.025 Hz within the known vibration frequency. This method is robust to the presence of noise frequencies and capable of detecting multiple frequencies. S.M. 2023-03-31T14:34:08Z 2023-03-31T14:34:08Z 2023-02 2023-03-01T20:01:58.943Z Thesis https://hdl.handle.net/1721.1/150125 In Copyright - Educational Use Permitted Copyright MIT http://rightsstatements.org/page/InC-EDU/1.0/ application/pdf Massachusetts Institute of Technology
spellingShingle Wampler, Lois
A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title_full A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title_fullStr A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title_full_unstemmed A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title_short A Doppler Radar Lock-in Demodulation Algorithm for Machine Vibration Sensing
title_sort doppler radar lock in demodulation algorithm for machine vibration sensing
url https://hdl.handle.net/1721.1/150125
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