| Summary: | Growing food demand, climate change, and constrained natural resources create the need for large-scale, sustainable agricultural intensification. Despite drip irrigation’s ability to be more water efficient than traditional irrigation technologies, its adoption and retention is limited to due to its high hydraulic equipment costs, particularly in low/middle-income countries. As a commodity product, drip emitters contribute directly to raw material costs and additionally dictate tube thickness and related material consumption. This work introduces a new empirical, deterministic design theory for creating compact, low-cost labyrinths, which are otherwise a volume-intensive component of drip irrigation emitters. To simplify design analysis a review of current commercial art, manufacturing process constraints and symmetry-based geometric relationships was conducted, resulting in the labyrinth’s tooth tip gap being selected as a key design variable. The tip gap is correlated with the hydraulic performance of a test labyrinth geometry via a Design of Experiments approach. The experiments shed light on two distinct fluid dynamic regimes in the labyrinth based on the tip gap size and provide an empirical expression between the two. This work demonstrates that simultaneous consideration of symmetry, manufacturing process and design goals enables rapid synthesis of labyrinths that are 43.77% shorter than comparable commercial designs.
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