Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization

The merging of electronic materials and textiles has triggered the proliferation of wearables and interactive surfaces in the ubiquitous computing era. However, this leads to e-textile waste that is difficult to recycle and decompose. Instead, we demonstrate an eco-design approach to upcycle waste c...

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Main Authors: Wicaksono, Irmandy, Maheshwari, Aditi, Haddad, Don Derek, Paradiso, Joseph, Danielescu, Andreea
Other Authors: Massachusetts Institute of Technology. Media Laboratory
Format: Article
Language:English
Published: Association for Computing Machinery 2024
Online Access:https://hdl.handle.net/1721.1/155206
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author Wicaksono, Irmandy
Maheshwari, Aditi
Haddad, Don Derek
Paradiso, Joseph
Danielescu, Andreea
author2 Massachusetts Institute of Technology. Media Laboratory
author_facet Massachusetts Institute of Technology. Media Laboratory
Wicaksono, Irmandy
Maheshwari, Aditi
Haddad, Don Derek
Paradiso, Joseph
Danielescu, Andreea
author_sort Wicaksono, Irmandy
collection MIT
description The merging of electronic materials and textiles has triggered the proliferation of wearables and interactive surfaces in the ubiquitous computing era. However, this leads to e-textile waste that is difficult to recycle and decompose. Instead, we demonstrate an eco-design approach to upcycle waste cotton fabrics into functional textile elements through carbonization without the need for additional materials. We identify optimal parameters for the carbonization process and develop encapsulation techniques to improve the response, durability, and washability of the carbonized textiles. We then configure these e-textiles into various ‘design primitives’ including sensors, interconnects, and heating elements, and evaluate their electromechanical properties against commercially available e-textiles. Using these primitives, we demonstrate several applications, including a haptic-transfer fabric, a joint-sensing wearable, and an intelligent sailcloth. Finally, we highlight how the sensors can be composted, re-carbonized, and coated onto other fabrics, or repurposed into different sensors towards their end-of-life to promote a circular manufacturing process.
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spelling mit-1721.1/1552062024-09-16T20:48:46Z Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization Wicaksono, Irmandy Maheshwari, Aditi Haddad, Don Derek Paradiso, Joseph Danielescu, Andreea Massachusetts Institute of Technology. Media Laboratory The merging of electronic materials and textiles has triggered the proliferation of wearables and interactive surfaces in the ubiquitous computing era. However, this leads to e-textile waste that is difficult to recycle and decompose. Instead, we demonstrate an eco-design approach to upcycle waste cotton fabrics into functional textile elements through carbonization without the need for additional materials. We identify optimal parameters for the carbonization process and develop encapsulation techniques to improve the response, durability, and washability of the carbonized textiles. We then configure these e-textiles into various ‘design primitives’ including sensors, interconnects, and heating elements, and evaluate their electromechanical properties against commercially available e-textiles. Using these primitives, we demonstrate several applications, including a haptic-transfer fabric, a joint-sensing wearable, and an intelligent sailcloth. Finally, we highlight how the sensors can be composted, re-carbonized, and coated onto other fabrics, or repurposed into different sensors towards their end-of-life to promote a circular manufacturing process. 2024-06-06T16:32:43Z 2024-06-06T16:32:43Z 2024-05-13 2024-06-01T07:58:20Z Article http://purl.org/eprint/type/JournalArticle 2474-9567 https://hdl.handle.net/1721.1/155206 Wicaksono, Irmandy, Maheshwari, Aditi, Haddad, Don Derek, Paradiso, Joseph and Danielescu, Andreea. 2024. "Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization." Proceedings of the ACM on Interactive, Mobile, Wearable and Ubiquitous Technologies, 8 (2). PUBLISHER_POLICY en 10.1145/3659588 Proceedings of the ACM on Interactive, Mobile, Wearable and Ubiquitous Technologies Article is made available in accordance with the publisher's policy and may be subject to US copyright law. Please refer to the publisher's site for terms of use. The author(s) application/pdf Association for Computing Machinery Association for Computing Machinery
spellingShingle Wicaksono, Irmandy
Maheshwari, Aditi
Haddad, Don Derek
Paradiso, Joseph
Danielescu, Andreea
Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title_full Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title_fullStr Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title_full_unstemmed Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title_short Design and Fabrication of Multifunctional E-Textiles by Upcycling Waste Cotton Fabrics through Carbonization
title_sort design and fabrication of multifunctional e textiles by upcycling waste cotton fabrics through carbonization
url https://hdl.handle.net/1721.1/155206
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