Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives

Nickel-rich cathode materials are promising in lithium-ion battery applications because of their high energy density and low material cost. Unfortunately, reducing the synthesis cost of nickel-rich cathode materials is challenging because of the time-consuming and energy-intensive calcination. There...

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Main Authors: Zhang, Jianan, Muldoon, Valerie L, Deng, Sili
Format: Article
Language:English
Published: Elsevier BV 2024
Online Access:https://hdl.handle.net/1721.1/156220
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author Zhang, Jianan
Muldoon, Valerie L
Deng, Sili
author_facet Zhang, Jianan
Muldoon, Valerie L
Deng, Sili
author_sort Zhang, Jianan
collection MIT
description Nickel-rich cathode materials are promising in lithium-ion battery applications because of their high energy density and low material cost. Unfortunately, reducing the synthesis cost of nickel-rich cathode materials is challenging because of the time-consuming and energy-intensive calcination. Therefore, the current work aims to explore strategies for significantly reducing the calcination time of nickel-rich cathode material Li(Ni0.8Co0.1Mn0.1)O2 (NCM811). We used a flame-assisted spray pyrolysis method to synthesize samples with and without using low-cost urea as an additive. Both in situ thermal X-ray diffraction (XRD) and ex situ XRD revealed that urea addition weakened the sensitivity of crystallization and cation mixing to calcination conditions. As a result, with only 20 min of calcination at 875 °C and without any preheating and ramping steps, the NCM811 sample showed an ordered layered structure and comparable electrochemical performance to those with long-time calcination. Moreover, the current work demonstrated that the shortened post calcination was benefited from lithium-embedded particles that likely improved the uniformity of lithium distribution in as-synthesized powder. Therefore, carefully designing initial lithium distribution in particles prior to calcination could also be a useful strategy for other synthesis methods to shorten high-temperature calcination steps, leading to significant reductions in energy consumption and fabrication cost.
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spelling mit-1721.1/1562202024-09-19T04:45:26Z Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives Zhang, Jianan Muldoon, Valerie L Deng, Sili Nickel-rich cathode materials are promising in lithium-ion battery applications because of their high energy density and low material cost. Unfortunately, reducing the synthesis cost of nickel-rich cathode materials is challenging because of the time-consuming and energy-intensive calcination. Therefore, the current work aims to explore strategies for significantly reducing the calcination time of nickel-rich cathode material Li(Ni0.8Co0.1Mn0.1)O2 (NCM811). We used a flame-assisted spray pyrolysis method to synthesize samples with and without using low-cost urea as an additive. Both in situ thermal X-ray diffraction (XRD) and ex situ XRD revealed that urea addition weakened the sensitivity of crystallization and cation mixing to calcination conditions. As a result, with only 20 min of calcination at 875 °C and without any preheating and ramping steps, the NCM811 sample showed an ordered layered structure and comparable electrochemical performance to those with long-time calcination. Moreover, the current work demonstrated that the shortened post calcination was benefited from lithium-embedded particles that likely improved the uniformity of lithium distribution in as-synthesized powder. Therefore, carefully designing initial lithium distribution in particles prior to calcination could also be a useful strategy for other synthesis methods to shorten high-temperature calcination steps, leading to significant reductions in energy consumption and fabrication cost. 2024-08-16T20:52:02Z 2024-08-16T20:52:02Z 2022-04 2024-08-16T20:37:27Z Article http://purl.org/eprint/type/JournalArticle https://hdl.handle.net/1721.1/156220 Zhang, Jianan, Muldoon, Valerie L and Deng, Sili. 2022. "Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives." Journal of Power Sources, 528. en 10.1016/j.jpowsour.2022.231244 Journal of Power Sources Creative Commons Attribution-Noncommercial-ShareAlike http://creativecommons.org/licenses/by-nc-sa/4.0/ application/pdf Elsevier BV Author
spellingShingle Zhang, Jianan
Muldoon, Valerie L
Deng, Sili
Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title_full Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title_fullStr Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title_full_unstemmed Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title_short Accelerated synthesis of Li(Ni0.8Co0.1Mn0.1)O2 cathode materials using flame-assisted spray pyrolysis and additives
title_sort accelerated synthesis of li ni0 8co0 1mn0 1 o2 cathode materials using flame assisted spray pyrolysis and additives
url https://hdl.handle.net/1721.1/156220
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AT muldoonvaleriel acceleratedsynthesisoflini08co01mn01o2cathodematerialsusingflameassistedspraypyrolysisandadditives
AT dengsili acceleratedsynthesisoflini08co01mn01o2cathodematerialsusingflameassistedspraypyrolysisandadditives