Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites

Exsolution processing has emerged as a leading new route to fabricate highly active and stable ceramic-supported metal catalysts for a wide variety of applications, including solid oxide fuel cells, solid oxide electrolyzers, catalytic converters, and chemical/fuel production. In exsolution, metal c...

Full description

Bibliographic Details
Main Author: O'Leary, Willis
Other Authors: Rupp, Jennifer L. M.
Format: Thesis
Published: Massachusetts Institute of Technology 2025
Online Access:https://hdl.handle.net/1721.1/158270
_version_ 1826217085190012928
author O'Leary, Willis
author2 Rupp, Jennifer L. M.
author_facet Rupp, Jennifer L. M.
O'Leary, Willis
author_sort O'Leary, Willis
collection MIT
description Exsolution processing has emerged as a leading new route to fabricate highly active and stable ceramic-supported metal catalysts for a wide variety of applications, including solid oxide fuel cells, solid oxide electrolyzers, catalytic converters, and chemical/fuel production. In exsolution, metal cations are exsolved to the surface of a perovskite oxide solid solution under reducing conditions. The result is a perovskite backbone decorated with partially embedded metallic nanoparticles. The stability and anti-coking properties of exsolved nanoparticles have driven growing interest in exsolution materials. However, even after two decades of intense research, key open questions remain regarding exsolution's precise mechanism and, consequently, how to rationally engineer the properties of exsolution nanoparticles. This thesis aims to address these questions through a combination of experimental work and first-principles atomistic modelling with the long-term goal of accelerating the commercialization of exsolution materials. We first investigate the impact of perovskite composition on the properties of Ni nanoparticles exsolved from bulk SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ. We adjust the makeup of the Sr site, adding dopants of varying valence and ionic radii as well as vacancies, and measure how these changes modulate the surface density of the exsolved nanoparticles. We then use density functional theory (DFT) calculations to explain the observed trends, finding that the energetics of cation surface segregation and surface reduction control nanoparticle nucleation kinetics. This work provides valuable new insights into the exsolution mechanism, and, for the first time, introduces a quantitative model capable of accurately predicting the experimental exsolution properties of given perovskite composition from first principles. Next, we extend this quantitative model to capture the influence of the exsolution conditions on the properties of Ni nanoparticles, this time focusing solely on Ni exsolution from bulk Sr₀.₈La₀.₁Ca₀.₁Ti₀.₉₄Ni₀.₀₆O₃₋ subscript δ. We first measure the dependence of nanoparticle density on exsolution temperature and oxygen partial pressure. We rationalize the empirical trends using the LaMer theory for nucleation and our model previously developed to predict composition effects. This achievement points towards the first-ever method for first-principles prediction of a generic perovskite composition’s exsolution properties under varying reducing conditions. Thus, we make a major step towards fully in silico design of exsolution materials, greatly increasing their commercial attractiveness. Finally, we develop a novel, highly efficient DFT methodology to predict Raman signatures of point defects and apply this methodology to interpret SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ’s complex Raman spectrum. Based on empirical and DFT-derived Raman spectra, we characterize SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ’s defect chemistry and local structure. Our findings are a vital first step towards using Raman spectroscopy to study and screen exsolution materials. More broadly, our computational methodology supercharges Raman spectroscopy as a tool to characterize local structure in a wide range of technologically relevant material systems.
first_indexed 2025-03-10T14:18:50Z
format Thesis
id mit-1721.1/158270
institution Massachusetts Institute of Technology
last_indexed 2025-03-10T14:18:50Z
publishDate 2025
publisher Massachusetts Institute of Technology
record_format dspace
spelling mit-1721.1/1582702025-02-26T15:47:42Z Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites O'Leary, Willis Rupp, Jennifer L. M. Tuller, Harry L. Massachusetts Institute of Technology. Department of Materials Science and Engineering Exsolution processing has emerged as a leading new route to fabricate highly active and stable ceramic-supported metal catalysts for a wide variety of applications, including solid oxide fuel cells, solid oxide electrolyzers, catalytic converters, and chemical/fuel production. In exsolution, metal cations are exsolved to the surface of a perovskite oxide solid solution under reducing conditions. The result is a perovskite backbone decorated with partially embedded metallic nanoparticles. The stability and anti-coking properties of exsolved nanoparticles have driven growing interest in exsolution materials. However, even after two decades of intense research, key open questions remain regarding exsolution's precise mechanism and, consequently, how to rationally engineer the properties of exsolution nanoparticles. This thesis aims to address these questions through a combination of experimental work and first-principles atomistic modelling with the long-term goal of accelerating the commercialization of exsolution materials. We first investigate the impact of perovskite composition on the properties of Ni nanoparticles exsolved from bulk SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ. We adjust the makeup of the Sr site, adding dopants of varying valence and ionic radii as well as vacancies, and measure how these changes modulate the surface density of the exsolved nanoparticles. We then use density functional theory (DFT) calculations to explain the observed trends, finding that the energetics of cation surface segregation and surface reduction control nanoparticle nucleation kinetics. This work provides valuable new insights into the exsolution mechanism, and, for the first time, introduces a quantitative model capable of accurately predicting the experimental exsolution properties of given perovskite composition from first principles. Next, we extend this quantitative model to capture the influence of the exsolution conditions on the properties of Ni nanoparticles, this time focusing solely on Ni exsolution from bulk Sr₀.₈La₀.₁Ca₀.₁Ti₀.₉₄Ni₀.₀₆O₃₋ subscript δ. We first measure the dependence of nanoparticle density on exsolution temperature and oxygen partial pressure. We rationalize the empirical trends using the LaMer theory for nucleation and our model previously developed to predict composition effects. This achievement points towards the first-ever method for first-principles prediction of a generic perovskite composition’s exsolution properties under varying reducing conditions. Thus, we make a major step towards fully in silico design of exsolution materials, greatly increasing their commercial attractiveness. Finally, we develop a novel, highly efficient DFT methodology to predict Raman signatures of point defects and apply this methodology to interpret SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ’s complex Raman spectrum. Based on empirical and DFT-derived Raman spectra, we characterize SrTi₀.₉₄Ni₀.₀₆O₃₋ subscript δ’s defect chemistry and local structure. Our findings are a vital first step towards using Raman spectroscopy to study and screen exsolution materials. More broadly, our computational methodology supercharges Raman spectroscopy as a tool to characterize local structure in a wide range of technologically relevant material systems. Ph.D. 2025-02-26T15:47:38Z 2025-02-26T15:47:38Z 2024-05 2024-05-10T18:32:12.925Z Thesis https://hdl.handle.net/1721.1/158270 0000-0003-1126-0214 Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0) Copyright retained by author(s) https://creativecommons.org/licenses/by-nc-nd/4.0/ application/pdf Massachusetts Institute of Technology
spellingShingle O'Leary, Willis
Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title_full Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title_fullStr Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title_full_unstemmed Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title_short Combining Experiments and First-Principles Calculations to Understand and Engineer Metal Exsolution in Perovskites
title_sort combining experiments and first principles calculations to understand and engineer metal exsolution in perovskites
url https://hdl.handle.net/1721.1/158270
work_keys_str_mv AT olearywillis combiningexperimentsandfirstprinciplescalculationstounderstandandengineermetalexsolutioninperovskites