Setting Real Time WIP Levels in Production Lines

A new algorithm is developed for setting WIP level in production lines. It is a pull policy that determines when to authorize a job to be processed. Dynamic information in the system such as machine failures and repairs, and demand variations are taken into consideration to provide an efficient me...

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Main Authors: Yang, R.L., Subramaniam, Velusamy, Gershwin, Stanley B.
Format: Article
Language:English
Published: 2005
Subjects:
Online Access:http://hdl.handle.net/1721.1/29833
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author Yang, R.L.
Subramaniam, Velusamy
Gershwin, Stanley B.
author_facet Yang, R.L.
Subramaniam, Velusamy
Gershwin, Stanley B.
author_sort Yang, R.L.
collection MIT
description A new algorithm is developed for setting WIP level in production lines. It is a pull policy that determines when to authorize a job to be processed. Dynamic information in the system such as machine failures and repairs, and demand variations are taken into consideration to provide an efficient method to dynamically determine the WIP level. Two types of production lines are examined in this paper. The first is production lines which have few random interruptions and the second production line is exposed to frequent interruptions. Experiment results from these two types of production lines illustrate that the new algorithm generates higher service level with lower WIP compared to the CONWIP policy. In addition, the superiority of the new algorithm is more significant when the production line is exposed to frequent random interruptions.
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spelling mit-1721.1/298332019-04-12T07:24:10Z Setting Real Time WIP Levels in Production Lines Yang, R.L. Subramaniam, Velusamy Gershwin, Stanley B. WIP Production line service level A new algorithm is developed for setting WIP level in production lines. It is a pull policy that determines when to authorize a job to be processed. Dynamic information in the system such as machine failures and repairs, and demand variations are taken into consideration to provide an efficient method to dynamically determine the WIP level. Two types of production lines are examined in this paper. The first is production lines which have few random interruptions and the second production line is exposed to frequent interruptions. Experiment results from these two types of production lines illustrate that the new algorithm generates higher service level with lower WIP compared to the CONWIP policy. In addition, the superiority of the new algorithm is more significant when the production line is exposed to frequent random interruptions. Singapore-MIT Alliance (SMA) 2005-12-13T17:40:09Z 2005-12-13T17:40:09Z 2006-01 Article http://hdl.handle.net/1721.1/29833 en Innovation in Manufacturing Systems and Technology (IMST) 128817 bytes application/pdf application/pdf
spellingShingle WIP
Production line
service level
Yang, R.L.
Subramaniam, Velusamy
Gershwin, Stanley B.
Setting Real Time WIP Levels in Production Lines
title Setting Real Time WIP Levels in Production Lines
title_full Setting Real Time WIP Levels in Production Lines
title_fullStr Setting Real Time WIP Levels in Production Lines
title_full_unstemmed Setting Real Time WIP Levels in Production Lines
title_short Setting Real Time WIP Levels in Production Lines
title_sort setting real time wip levels in production lines
topic WIP
Production line
service level
url http://hdl.handle.net/1721.1/29833
work_keys_str_mv AT yangrl settingrealtimewiplevelsinproductionlines
AT subramaniamvelusamy settingrealtimewiplevelsinproductionlines
AT gershwinstanleyb settingrealtimewiplevelsinproductionlines