A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process

Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1998.

Bibliographic Details
Main Author: Fan, Winston Chi Hang, 1975-
Other Authors: Jung-Hoon Chun.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2006
Subjects:
Online Access:http://hdl.handle.net/1721.1/32761
_version_ 1811091028616151040
author Fan, Winston Chi Hang, 1975-
author2 Jung-Hoon Chun.
author_facet Jung-Hoon Chun.
Fan, Winston Chi Hang, 1975-
author_sort Fan, Winston Chi Hang, 1975-
collection MIT
description Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1998.
first_indexed 2024-09-23T14:55:59Z
format Thesis
id mit-1721.1/32761
institution Massachusetts Institute of Technology
language eng
last_indexed 2024-09-23T14:55:59Z
publishDate 2006
publisher Massachusetts Institute of Technology
record_format dspace
spelling mit-1721.1/327612019-04-10T08:30:48Z A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process Fan, Winston Chi Hang, 1975- Jung-Hoon Chun. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1998. Includes bibliographical references (p. 44). Microlithography is a process used in microchip fabrication to transfer a circuitry pattern onto a silicon wafer. An important step in the process is the deposition of a thin coating of photoresist from which the lithographic mask is made. The photoresist layer is typically 1 [micro]m thick with a thickness variation of less than 25[angstroms] (within 3[sigma]). The current industrial process of spin coating can achieve these specifications. However, these standards are achieved at the cost of wasting 95% of the photoresist applied. Extrusion-spin coating is a new coating method that has the potential of wasting as little as 50% of the photoresist applied. Before extrusion-spin coating can be used effectively, however, the coating uniformity must be improved through the reduction of solvent evaporation from the wafer surface. This research project evaluates improvements in coating uniformity resulting from the application of a low to moderate solvent concentration environment. At low dispense volumes of approximately 0.5ml, the standard deviation from the mean of the coating thickness was reduced from 335[angstroms] to 56[angstroms] with the application of a low solvent concentration environment. At the highest solvent concentration level that can be achieved by the experimental apparatus, the extrusion-spin coating had a deviation comparable to the high dispense volume, traditional spin coating technique. In addition, the extrusion-spin coating also had an efficiency that was more than a magnitude higher than that of the spin coating. This study indicates that extrusion-spin coating in a solvent-rich environment is a viable replacement for the spin coating process. by Winston C. Fan. S.B. 2006-05-15T20:28:07Z 2006-05-15T20:28:07Z 1998 1998 Thesis http://hdl.handle.net/1721.1/32761 57569998 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 44 p. 2881409 bytes 2881496 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Fan, Winston Chi Hang, 1975-
A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title_full A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title_fullStr A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title_full_unstemmed A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title_short A study of solvent-rich environments for evaporation rate control in the extrusion spin coating process
title_sort study of solvent rich environments for evaporation rate control in the extrusion spin coating process
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/32761
work_keys_str_mv AT fanwinstonchihang1975 astudyofsolventrichenvironmentsforevaporationratecontrolintheextrusionspincoatingprocess
AT fanwinstonchihang1975 studyofsolventrichenvironmentsforevaporationratecontrolintheextrusionspincoatingprocess