Catalysts and materials development for fuel cell power generation

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2005.

Bibliographic Details
Main Author: Weiss, Steven E
Other Authors: Jackie Y. Ying.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2006
Subjects:
Online Access:http://hdl.handle.net/1721.1/34203
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author Weiss, Steven E
author2 Jackie Y. Ying.
author_facet Jackie Y. Ying.
Weiss, Steven E
author_sort Weiss, Steven E
collection MIT
description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2005.
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spelling mit-1721.1/342032019-04-11T05:34:52Z Catalysts and materials development for fuel cell power generation Weiss, Steven E Jackie Y. Ying. Massachusetts Institute of Technology. Dept. of Chemical Engineering. Massachusetts Institute of Technology. Dept. of Chemical Engineering. Chemical Engineering. Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2005. Includes bibliographical references. Catalytic processing of fuels was explored in this thesis for both low-temperature polymer electrolyte membrane (PEM) fuel cell as well as high-temperature solid oxide fuel cell (SOFC) applications. Novel catalysts were developed to generate hydrogen for PEM applications from the oxidative steam reforming of methanol. The activity of lanthanum nickel perovskite (LaNiO3) was examined in both dilute fuel and full fuel conditions. Autothermal operation was successfully achieved with higher hydrogen selectivity than conventional Pd-based catalysts. The selected complex oxide catalyst was applied as a thin film onto a 0.2 [mu]m-thick Pd membrane. Pure hydrogen effluent was obtained from the resulting microreactor as desired for PEM applications. SOFC systems would be of interest for portable power generation if the thermal cycling and slow start-up issues could be addressed. One potential solution is the development of Si-supported ultrathin electrolyte structures (~100 nm-thick) of low thermal mass. Due to the low maximum fabrication temperature (< 600°C), electrodes cannot be applied by traditional ceramic processing techniques. Alternative wet-chemical approaches were explored for the electrode deposition. In particular, ceria sol-gel and yttria-stabilized zirconia (YSZ) colloid were developed as inorganic binders for cathode application at temperatures below 600°C. The YSZ sol provided adhesion strength for La0.8Sr0.2Fe0.8Co0.2O3 (LSCF) in excess of 1000 psi. However, the low-temperature calcination process did not provide the LSCF cathode with sufficiently high electrical conductivity. As an alternative, porous Pt thin films with excellent conductivity were developed as the cathode for micro-SOFC applications. To reduce the stack cost, improve the lifetime, and minimize the coking problem of hydrocarbon-based SOFC systems, it is important to reduce the operating temperature from 1000°C to 800°C. Novel anode systems were examined for their ability to process dry methane at the lower operating temperature. Specifically, three different anode formulations were developed for anode-supported SOFC architectures with 10-40 [mu]m-thick YSZ electrolytes. These included ceramic nanocomposite anodes, CeO2/LaCrO3 and Sm-CeO2/La-CaTiO 3. The former gave rise to Cr(VI) formation due to the intimate mixing of the different ceramic nanoparticles. The latter was limited in applicability due to its low electrical conductivity. Thus, 2 a novel cermet system, Ni-Sn/YSZ, was investigated as the anode. Unlike Ni/YSZ, it did not lead to the formation of crystalline carbon, and successfully sustained 1.5 h of methane exposure at 800°C without mechanical damage to the YSZ electrolyte. Power densities comparable to the best existing direct hydrocarbon SOFC systems were achieved by the Ni-Sn/YSZ cermet. by Steven E. Weiss. Ph.D. 2006-09-28T15:18:03Z 2006-09-28T15:18:03Z 2005 2005 Thesis http://hdl.handle.net/1721.1/34203 70221487 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 110 p. 7225123 bytes 7229704 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Chemical Engineering.
Weiss, Steven E
Catalysts and materials development for fuel cell power generation
title Catalysts and materials development for fuel cell power generation
title_full Catalysts and materials development for fuel cell power generation
title_fullStr Catalysts and materials development for fuel cell power generation
title_full_unstemmed Catalysts and materials development for fuel cell power generation
title_short Catalysts and materials development for fuel cell power generation
title_sort catalysts and materials development for fuel cell power generation
topic Chemical Engineering.
url http://hdl.handle.net/1721.1/34203
work_keys_str_mv AT weissstevene catalystsandmaterialsdevelopmentforfuelcellpowergeneration