Lean supplier relationships in the United Kingdom .

Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2004.

Bibliographic Details
Main Author: Cheslek, Eric G. (Eric Gene), 1976-
Other Authors: Donald B. Rosenfield and David Simchi-Levi.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2006
Subjects:
Online Access:http://hdl.handle.net/1721.1/34785
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author Cheslek, Eric G. (Eric Gene), 1976-
author2 Donald B. Rosenfield and David Simchi-Levi.
author_facet Donald B. Rosenfield and David Simchi-Levi.
Cheslek, Eric G. (Eric Gene), 1976-
author_sort Cheslek, Eric G. (Eric Gene), 1976-
collection MIT
description Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2004.
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spelling mit-1721.1/347852022-01-28T18:22:01Z Lean supplier relationships in the United Kingdom . Cheslek, Eric G. (Eric Gene), 1976- Donald B. Rosenfield and David Simchi-Levi. Leaders for Manufacturing Program. Leaders for Manufacturing Program at MIT Massachusetts Institute of Technology. Department of Chemical Engineering Sloan School of Management Sloan School of Management. Chemical Engineering. Leaders for Manufacturing Program. Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2004. Includes bibliographical references (p. 61-62). The Eastman Kodak Company's Annesley, United Kingdom facility assembles consumer and professional film for distribution to the European, Middle Eastern, African, and Russian (EAMER) region. Under pressure from digital photography, Kodak is managing the traditional film business for cash to fuel strategic initiatives throughout Kodak. Thus, cost reduction is a focus of the Annesley facility. This thesis describes a cost reduction initiative in the Annesley facility's component supply chain to eliminate a storage and staging warehouse. The specific tools used to complete this effort include the use of Strategic Inventory Placement (SIP) modeling1, implementation of kanbans, and application of excess inventory calculations. The intent of applying the SIP model was to find unnecessary inventories. Instead, the model revealed key supply chain challenges and constraints for the project to overcome. Kanbans were implemented across the Annesley and vendor sites. The design of these kanbans provides incentives to drive further lean improvements at Annesley and the vendors. Kanban sizes were calculated by a maximum per lead time methodology. This methodology provides a better estimate of demand variability than the reorder point, order up to methodology previously employed. Finally, the optimal stock level was calculated for components with excess inventories. The results of these calculations were combined with knowledge of future demand to reduce inventory to optimal levels. Through completion of this work the component storage and staging warehouse was closed. The kanban systems improved customer service while lowering inventories through improvement in inventory record accuracy. Using the optimal inventory calculation, excess and obsolete (cont.) inventories were eliminated. These actions allowed sufficient inventory to maintain Annesley's production to be located at the Annesley site. by Eric G. Cheslek. S.M. M.B.A. 2006-11-08T16:37:49Z 2006-11-08T16:37:49Z 2004 2004 Thesis http://hdl.handle.net/1721.1/34785 56768882 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 63 p. 3473764 bytes 3473572 bytes application/pdf application/pdf application/pdf e-uk--- Massachusetts Institute of Technology
spellingShingle Sloan School of Management.
Chemical Engineering.
Leaders for Manufacturing Program.
Cheslek, Eric G. (Eric Gene), 1976-
Lean supplier relationships in the United Kingdom .
title Lean supplier relationships in the United Kingdom .
title_full Lean supplier relationships in the United Kingdom .
title_fullStr Lean supplier relationships in the United Kingdom .
title_full_unstemmed Lean supplier relationships in the United Kingdom .
title_short Lean supplier relationships in the United Kingdom .
title_sort lean supplier relationships in the united kingdom
topic Sloan School of Management.
Chemical Engineering.
Leaders for Manufacturing Program.
url http://hdl.handle.net/1721.1/34785
work_keys_str_mv AT cheslekericgericgene1976 leansupplierrelationshipsintheunitedkingdom