Enabling waste elimination, learning, and continuous improvement through standardization

Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2005.

Bibliographic Details
Main Author: Stover, Mark E. (Mark Eugene)
Other Authors: Roy E. Welsch and David Simchi-Levi.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2006
Subjects:
Online Access:http://hdl.handle.net/1721.1/34867
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author Stover, Mark E. (Mark Eugene)
author2 Roy E. Welsch and David Simchi-Levi.
author_facet Roy E. Welsch and David Simchi-Levi.
Stover, Mark E. (Mark Eugene)
author_sort Stover, Mark E. (Mark Eugene)
collection MIT
description Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2005.
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spelling mit-1721.1/348672022-01-28T18:59:58Z Enabling waste elimination, learning, and continuous improvement through standardization Stover, Mark E. (Mark Eugene) Roy E. Welsch and David Simchi-Levi. Leaders for Manufacturing Program. Leaders for Manufacturing Program at MIT Massachusetts Institute of Technology. Department of Civil and Environmental Engineering Sloan School of Management Sloan School of Management. Civil and Environmental Engineering. Leaders for Manufacturing Program. Thesis (M.B.A.)--Massachusetts Institute of Technology, Sloan School of Management; and, (S.M.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering; in conjunction with the Leaders for Manufacturing Program at MIT, 2005. Includes bibliographical references (leaf 92). Many manufacturing companies have developed their own operating system, usually based upon the Toyota Production System, in an effort to improve productivity, quality, and profitability. Continuous improvement is a central theme to most operating systems. Typically large continuous improvement projects or kaizen bursts are used to improve processes. However, these often lead to variable and unsustainable results. A hypothesis is that a detailed standardization of processes will enable opportunities to be quickly revealed. Then a focus on incremental improvement through experimentation can lead to dramatic sustainable results. This thesis is based upon my experience at Mighty Motors in an attempt to gain a deeper understanding about standardization and continuous improvement. I obtained this understanding through direct observation by working with operators on the assembly line to standardize the process and make improvements. I developed the following conclusions: Focus on standardization to achieve sustainable continuous improvement. Without standardization, randomness and variability will hide the wastes and improvements will deteriorate. (cont.) Value the incremental improvement approach to continuous improvement. Through simple, common-sense, and low cost experimentation a great deal of process improvements can be made. Creating an organization that values standardization and continuous improvement is the hard part. This involves more than using a set of problem solving tools. by Mark E. Stover. S.M. M.B.A. 2006-11-08T16:52:12Z 2006-11-08T16:52:12Z 2005 2005 Thesis http://hdl.handle.net/1721.1/34867 63790671 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 94 leaves 5371855 bytes 5375782 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Sloan School of Management.
Civil and Environmental Engineering.
Leaders for Manufacturing Program.
Stover, Mark E. (Mark Eugene)
Enabling waste elimination, learning, and continuous improvement through standardization
title Enabling waste elimination, learning, and continuous improvement through standardization
title_full Enabling waste elimination, learning, and continuous improvement through standardization
title_fullStr Enabling waste elimination, learning, and continuous improvement through standardization
title_full_unstemmed Enabling waste elimination, learning, and continuous improvement through standardization
title_short Enabling waste elimination, learning, and continuous improvement through standardization
title_sort enabling waste elimination learning and continuous improvement through standardization
topic Sloan School of Management.
Civil and Environmental Engineering.
Leaders for Manufacturing Program.
url http://hdl.handle.net/1721.1/34867
work_keys_str_mv AT stovermarkemarkeugene enablingwasteeliminationlearningandcontinuousimprovementthroughstandardization