Accuracy Analysis and Improvement for Direct Laser Sintering

The accuracy issue of a rapid prototyping-direct laser sintering system is studied in this paper. The sources of errors are analyzed for their contribution to the final accuracy of built parts. The error sources are related to the hardware and software of the machine, the materials and the process....

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Main Authors: Tang, Y., Loh, Han Tong, Fuh, J.-Y.-H., Wong, Yeow Sheong, Lu, L., Ning, Y., Wang, X.
Format: Article
Language:en_US
Published: 2003
Subjects:
Online Access:http://hdl.handle.net/1721.1/3898
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author Tang, Y.
Loh, Han Tong
Fuh, J.-Y.-H.
Wong, Yeow Sheong
Lu, L.
Ning, Y.
Wang, X.
author_facet Tang, Y.
Loh, Han Tong
Fuh, J.-Y.-H.
Wong, Yeow Sheong
Lu, L.
Ning, Y.
Wang, X.
author_sort Tang, Y.
collection MIT
description The accuracy issue of a rapid prototyping-direct laser sintering system is studied in this paper. The sources of errors are analyzed for their contribution to the final accuracy of built parts. The error sources are related to the hardware and software of the machine, the materials and the process. Special measures were exploited to improve the accuracy of the direct laser sintering system and process. For the errors caused by hardware like laser scanner, compensation by software was developed to correct the errors resulting from galvano-mirrors and F-θ lens. A compensation function mode was added to the slicing software to compensate the errors caused by material shrinkage and laser beam offset. Based on the analysis and improvement, a desired accuracy of 0.2mm has been achieved for the direct laser sintering system, which was verified by experiments.
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spelling mit-1721.1/38982019-04-12T07:19:37Z Accuracy Analysis and Improvement for Direct Laser Sintering Tang, Y. Loh, Han Tong Fuh, J.-Y.-H. Wong, Yeow Sheong Lu, L. Ning, Y. Wang, X. accuracy compensation correction direct laser sintering rapid prototyping The accuracy issue of a rapid prototyping-direct laser sintering system is studied in this paper. The sources of errors are analyzed for their contribution to the final accuracy of built parts. The error sources are related to the hardware and software of the machine, the materials and the process. Special measures were exploited to improve the accuracy of the direct laser sintering system and process. For the errors caused by hardware like laser scanner, compensation by software was developed to correct the errors resulting from galvano-mirrors and F-θ lens. A compensation function mode was added to the slicing software to compensate the errors caused by material shrinkage and laser beam offset. Based on the analysis and improvement, a desired accuracy of 0.2mm has been achieved for the direct laser sintering system, which was verified by experiments. Singapore-MIT Alliance (SMA) 2003-12-14T23:35:31Z 2003-12-14T23:35:31Z 2004-01 Article http://hdl.handle.net/1721.1/3898 en_US Innovation in Manufacturing Systems and Technology (IMST); 405545 bytes application/pdf application/pdf
spellingShingle accuracy
compensation
correction
direct laser sintering
rapid prototyping
Tang, Y.
Loh, Han Tong
Fuh, J.-Y.-H.
Wong, Yeow Sheong
Lu, L.
Ning, Y.
Wang, X.
Accuracy Analysis and Improvement for Direct Laser Sintering
title Accuracy Analysis and Improvement for Direct Laser Sintering
title_full Accuracy Analysis and Improvement for Direct Laser Sintering
title_fullStr Accuracy Analysis and Improvement for Direct Laser Sintering
title_full_unstemmed Accuracy Analysis and Improvement for Direct Laser Sintering
title_short Accuracy Analysis and Improvement for Direct Laser Sintering
title_sort accuracy analysis and improvement for direct laser sintering
topic accuracy
compensation
correction
direct laser sintering
rapid prototyping
url http://hdl.handle.net/1721.1/3898
work_keys_str_mv AT tangy accuracyanalysisandimprovementfordirectlasersintering
AT lohhantong accuracyanalysisandimprovementfordirectlasersintering
AT fuhjyh accuracyanalysisandimprovementfordirectlasersintering
AT wongyeowsheong accuracyanalysisandimprovementfordirectlasersintering
AT lul accuracyanalysisandimprovementfordirectlasersintering
AT ningy accuracyanalysisandimprovementfordirectlasersintering
AT wangx accuracyanalysisandimprovementfordirectlasersintering