Flame synthesis of carbon nanotubes and metallic nanomaterials

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2003.

Bibliographic Details
Main Author: Height, Murray John, 1975-
Other Authors: Jack B. Howard and Jefferson W. Tester.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2009
Subjects:
Online Access:http://hdl.handle.net/1721.1/49807
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author Height, Murray John, 1975-
author2 Jack B. Howard and Jefferson W. Tester.
author_facet Jack B. Howard and Jefferson W. Tester.
Height, Murray John, 1975-
author_sort Height, Murray John, 1975-
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description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2003.
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spelling mit-1721.1/498072019-04-11T04:19:33Z Flame synthesis of carbon nanotubes and metallic nanomaterials Height, Murray John, 1975- Jack B. Howard and Jefferson W. Tester. Massachusetts Institute of Technology. Dept. of Chemical Engineering. Massachusetts Institute of Technology. Dept. of Chemical Engineering. Chemical Engineering. Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Chemical Engineering, 2003. Includes bibliographical references. Carbon nanotubes are a remarkable material with many appealing properties. Despite the appeal of this material, there are few synthesis techniques capable of producing nanotubes in large quantities at low-cost. The broad objective of this study was to examine the potential of a premixed flame for the synthesis of carbon nanotubes with the view that flame synthesis may prove a means of continuous production at low-cost. The specific approach focused on the formation of metallic nanoparticles in flames; identification of nanotube formation zones, time scales, and transition conditions; characterization of material properties; and the development of a formation mechanism and associated flame-model. Carbon nanotube formation requires a source of carbon, a source of heat and the presence of metal particles. A fuel-rich flame is a high-temperature, carbon-rich environment and addition of metal is likely to give conditions suitable for nanotube growth. This study considered a premixed acetylene/oxygen/15 mol% argon flame doped with iron pentacarbonyl (Fe(CO)₅) vapor (typically 6100 ppm), operated at 50 Torr pressure and 30 cm/s cold gas feed velocity. The flame was investigated with regard to the growth of metal particles and subsequent formation and growth of carbon nanotubes. Thermophoretic samples were extracted from the flame at various heights above burner (HAB) and analyzed using transmission electron microscopy (TEM). HAB is representative of residence time in the flame. Size distribution and number density data were extracted from TEM images using a quantitative image analysis technique. The mean particle size for a precursor concentration of 6100 ppm was observed to increase from around 2 to 4 nm between 20 and 75 mm HAB. (cont.) The particle number density results showed a decreasing number density with increasing HAB, giving a complementary picture of the particle dynamics in the flame. Single-walled carbon nanotubes (SWNT) were also observed to form in the premixed flame. Thermophoretic sampling and TEM analysis gave insight into nanotube formation dynamics. Nanotube structures were observed to form as early as 30 mm HAB (20 ms) with growth proceeding rapidly within the next 10 to 20 mm HAB. The growth-rate for the nanotubes in this interval is estimated to be between 10 and 100 ptm per second. The upper region of the flame (50 to 70 mm HAB; 35 to 53 ms) is dominated by tangled web structures formed via the coalescence of individual nanotubes formed earlier in the flame. The nanotube structures are exclusively single-walled with no multi-walled nanotubes observed in any of the flame samples. The effect of carbon availability on nanotube formation was tested by collecting samples over a range of fuel equivalence ratios at fixed HAB. The morphology of the collected material revealed a nanotube formation 'window' of 1.5 < < 1.9, with lower dominated by discrete particles and higher favoring soot-like structures. These results were also verified using Raman spectroscopy. A clear trend of improved nanotube quality (number and length of nanotubes) is observed at lower . More filaments were observed with increasing concentration, however the length (and quality) of the nanotubes appeared higher at lower concentrations ... by Murray John Height. Ph.D. 2009-11-06T16:38:30Z 2009-11-06T16:38:30Z 2003 2003 Thesis http://hdl.handle.net/1721.1/49807 54910394 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 2 v. (352 leaves) application/pdf Massachusetts Institute of Technology
spellingShingle Chemical Engineering.
Height, Murray John, 1975-
Flame synthesis of carbon nanotubes and metallic nanomaterials
title Flame synthesis of carbon nanotubes and metallic nanomaterials
title_full Flame synthesis of carbon nanotubes and metallic nanomaterials
title_fullStr Flame synthesis of carbon nanotubes and metallic nanomaterials
title_full_unstemmed Flame synthesis of carbon nanotubes and metallic nanomaterials
title_short Flame synthesis of carbon nanotubes and metallic nanomaterials
title_sort flame synthesis of carbon nanotubes and metallic nanomaterials
topic Chemical Engineering.
url http://hdl.handle.net/1721.1/49807
work_keys_str_mv AT heightmurrayjohn1975 flamesynthesisofcarbonnanotubesandmetallicnanomaterials