A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing

In the manufacture of printed circuit boards, electronic components are attached to a blank board by one or more pick-and-place machines. Frequent machine setups, though time consuming, can reduce overall processing time. We consider the Integrated Clustering and Machine Setup (ICMS) model, which in...

Full description

Bibliographic Details
Main Authors: Magazine, Michael J., Polak, George G., Sharma, Dushyant
Format: Working Paper
Language:en_US
Published: Massachusetts Institute of Technology, Operations Research Center 2004
Online Access:http://hdl.handle.net/1721.1/5208
_version_ 1811087353168527360
author Magazine, Michael J.
Polak, George G.
Sharma, Dushyant
author_facet Magazine, Michael J.
Polak, George G.
Sharma, Dushyant
author_sort Magazine, Michael J.
collection MIT
description In the manufacture of printed circuit boards, electronic components are attached to a blank board by one or more pick-and-place machines. Frequent machine setups, though time consuming, can reduce overall processing time. We consider the Integrated Clustering and Machine Setup (ICMS) model, which incorporates this tradeoff between processing time and setup time and seeks to minimize the sum of the two. Solving this model to optimality is intractable for very large-scale instances. We show that ICMS is NP-hard and consequently propose and test a heuristic based on multi-exchange neighborhood search structures. Initial numerical results are very encouraging. Keywords: Printed circuit board assembly, feeder slot assignment, product clustering, integer programming, computational complexity, heuristics.
first_indexed 2024-09-23T13:44:44Z
format Working Paper
id mit-1721.1/5208
institution Massachusetts Institute of Technology
language en_US
last_indexed 2024-09-23T13:44:44Z
publishDate 2004
publisher Massachusetts Institute of Technology, Operations Research Center
record_format dspace
spelling mit-1721.1/52082019-04-10T15:18:11Z A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing Magazine, Michael J. Polak, George G. Sharma, Dushyant In the manufacture of printed circuit boards, electronic components are attached to a blank board by one or more pick-and-place machines. Frequent machine setups, though time consuming, can reduce overall processing time. We consider the Integrated Clustering and Machine Setup (ICMS) model, which incorporates this tradeoff between processing time and setup time and seeks to minimize the sum of the two. Solving this model to optimality is intractable for very large-scale instances. We show that ICMS is NP-hard and consequently propose and test a heuristic based on multi-exchange neighborhood search structures. Initial numerical results are very encouraging. Keywords: Printed circuit board assembly, feeder slot assignment, product clustering, integer programming, computational complexity, heuristics. 2004-05-28T19:28:08Z 2004-05-28T19:28:08Z 2001-03 Working Paper http://hdl.handle.net/1721.1/5208 en_US Operations Research Center Working Paper;OR 352-01 1946141 bytes application/pdf application/pdf Massachusetts Institute of Technology, Operations Research Center
spellingShingle Magazine, Michael J.
Polak, George G.
Sharma, Dushyant
A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title_full A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title_fullStr A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title_full_unstemmed A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title_short A Multi-Exchange Neighborhood Search Heuristic for an Integrated Clustering and Machine Setup Model for PCB Manufacturing
title_sort multi exchange neighborhood search heuristic for an integrated clustering and machine setup model for pcb manufacturing
url http://hdl.handle.net/1721.1/5208
work_keys_str_mv AT magazinemichaelj amultiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing
AT polakgeorgeg amultiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing
AT sharmadushyant amultiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing
AT magazinemichaelj multiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing
AT polakgeorgeg multiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing
AT sharmadushyant multiexchangeneighborhoodsearchheuristicforanintegratedclusteringandmachinesetupmodelforpcbmanufacturing