Head & base production optimization : setup time reduction

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.

Bibliographic Details
Main Author: Guo, Haiqing
Other Authors: Kamal Youcef-Toumi.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2010
Subjects:
Online Access:http://hdl.handle.net/1721.1/55215
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author Guo, Haiqing
author2 Kamal Youcef-Toumi.
author_facet Kamal Youcef-Toumi.
Guo, Haiqing
author_sort Guo, Haiqing
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description Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.
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spelling mit-1721.1/552152019-04-12T23:38:55Z Head & base production optimization : setup time reduction Head and base production optimization : setup time reduction Guo, Haiqing Kamal Youcef-Toumi. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009. Cataloged from PDF version of thesis. Includes bibliographical references (p. 53). At Schlumberger, the make-to-order strategy and number of Head & Base product types (about 1000 types) requires a flexible manufacturing system in which the machine setup is frequent. However, the lengthy CNC machine setup time in the Head & Base machining station directly affects the manufacturing capacity. This research implements Single Minute Exchange of Die (SMED) methodology and proposes a set of solutions, such as manufacturing sequence optimization, setup sequence optimization, setup operation simplification, etc, to reduce setup time without sacrificing quality. Most of the solutions have been implemented and the result is significant and impressive, the overall setup time has been reduced by up to 40 percent and the expected cost saving is about 50,000 USD. by Haiqing Guo. M.Eng. 2010-05-25T21:05:27Z 2010-05-25T21:05:27Z 2009 2009 Thesis http://hdl.handle.net/1721.1/55215 611148027 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 60 p. application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Guo, Haiqing
Head & base production optimization : setup time reduction
title Head & base production optimization : setup time reduction
title_full Head & base production optimization : setup time reduction
title_fullStr Head & base production optimization : setup time reduction
title_full_unstemmed Head & base production optimization : setup time reduction
title_short Head & base production optimization : setup time reduction
title_sort head base production optimization setup time reduction
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/55215
work_keys_str_mv AT guohaiqing headbaseproductionoptimizationsetuptimereduction
AT guohaiqing headandbaseproductionoptimizationsetuptimereduction