Improving the polishing process for Rockwell hardness test block

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.

Bibliographic Details
Main Author: Imani Nejad, Mohammad
Other Authors: Jung-Hoon Chun.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2010
Subjects:
Online Access:http://hdl.handle.net/1721.1/55218
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author Imani Nejad, Mohammad
author2 Jung-Hoon Chun.
author_facet Jung-Hoon Chun.
Imani Nejad, Mohammad
author_sort Imani Nejad, Mohammad
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description Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.
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spelling mit-1721.1/552182019-04-12T23:38:45Z Improving the polishing process for Rockwell hardness test block Imani Nejad, Mohammad Jung-Hoon Chun. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009. Cataloged from PDF version of thesis. Includes bibliographical references (p. 49). Inefficiencies in a Rockwell hardness test block manufacturing process were analyzed. The polishing stage was identified to be the bottleneck with a high reworking rate. An understanding based on the physics of polishing was the first step. Then a DOE analysis was implemented to find the optimum parameters of polishing process. A range of solutions were implemented and improvements were observed. Adding compliance, introducing two stages of polishing and using a different pad and slurry were key elements in improving the polishing process. Various quality control factors were assessed. Early analysis of those optimized parameters appeared promising; where the average polishing cycle times for brass and steel were reduced from 20 minutes to less than 2 minutes and 4 minutes, respectively. Meanwhile the quality of surface finish was improved significantly. by Mohammad Imani Nejad. M.Eng. 2010-05-25T21:05:52Z 2010-05-25T21:05:52Z 2009 2009 Thesis http://hdl.handle.net/1721.1/55218 611902556 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 49 p. application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Imani Nejad, Mohammad
Improving the polishing process for Rockwell hardness test block
title Improving the polishing process for Rockwell hardness test block
title_full Improving the polishing process for Rockwell hardness test block
title_fullStr Improving the polishing process for Rockwell hardness test block
title_full_unstemmed Improving the polishing process for Rockwell hardness test block
title_short Improving the polishing process for Rockwell hardness test block
title_sort improving the polishing process for rockwell hardness test block
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/55218
work_keys_str_mv AT imaninejadmohammad improvingthepolishingprocessforrockwellhardnesstestblock