Variations in the manufacturing of Rockwell test blocks

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.

Bibliographic Details
Main Author: Vora, Jairaj Deepak
Other Authors: Jung-Hoon Chun.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2010
Subjects:
Online Access:http://hdl.handle.net/1721.1/55238
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author Vora, Jairaj Deepak
author2 Jung-Hoon Chun.
author_facet Jung-Hoon Chun.
Vora, Jairaj Deepak
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description Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009.
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spelling mit-1721.1/552382019-04-12T09:37:54Z Variations in the manufacturing of Rockwell test blocks Vora, Jairaj Deepak Jung-Hoon Chun. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2009. Cataloged from PDF version of thesis. Includes bibliographical references (p. 106-107). This research analyzes the variations occurring in the manufacturing of Rockwell hardness test blocks. Test blocks of different materials and hardness were analyzed and the variations were identified using the Ishikawa method. Random samples of 5 blocks were inspected for various parameters such as average thickness, flatness, parallelism and surface finish at each stage. These metrics were then compared and the major sources of variations were identified for different hardness and material. The major sources of variation were found to be due to non-conformance of the process plan, due to the variations in the CNC machine and due to the insufficient training of the workers. Improvements suggested in the machining plan could lead to reduction in machining time at grinding operation by as much as 13%. by Jairaj Deepak Vora. M.Eng. 2010-05-25T21:08:27Z 2010-05-25T21:08:27Z 2009 2009 Thesis http://hdl.handle.net/1721.1/55238 611988081 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 107 p. application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Vora, Jairaj Deepak
Variations in the manufacturing of Rockwell test blocks
title Variations in the manufacturing of Rockwell test blocks
title_full Variations in the manufacturing of Rockwell test blocks
title_fullStr Variations in the manufacturing of Rockwell test blocks
title_full_unstemmed Variations in the manufacturing of Rockwell test blocks
title_short Variations in the manufacturing of Rockwell test blocks
title_sort variations in the manufacturing of rockwell test blocks
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/55238
work_keys_str_mv AT vorajairajdeepak variationsinthemanufacturingofrockwelltestblocks