A system perspective on warranty problems within a supply chain

Thesis (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2005 [first author]; and, (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2006 [second author].

Bibliographic Details
Main Authors: Cheng, Wangquan, Shen, Wei
Other Authors: Christopher L. Magee.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2010
Subjects:
Online Access:http://hdl.handle.net/1721.1/59520
_version_ 1826208888558452736
author Cheng, Wangquan
Shen, Wei
author2 Christopher L. Magee.
author_facet Christopher L. Magee.
Cheng, Wangquan
Shen, Wei
author_sort Cheng, Wangquan
collection MIT
description Thesis (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2005 [first author]; and, (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2006 [second author].
first_indexed 2024-09-23T14:13:54Z
format Thesis
id mit-1721.1/59520
institution Massachusetts Institute of Technology
language eng
last_indexed 2024-09-23T14:13:54Z
publishDate 2010
publisher Massachusetts Institute of Technology
record_format dspace
spelling mit-1721.1/595202022-09-01T02:05:13Z A system perspective on warranty problems within a supply chain Cheng, Wangquan Shen, Wei Christopher L. Magee. System Design and Management Program. System Design and Management Program. System Design and Management Program. Thesis (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2005 [first author]; and, (S.M.)--Massachusetts Institute of Technology, System Design and Management Program, February 2006 [second author]. Includes bibliographical references (p. 111-113). Warranty is important financially to American manufacturers, especially automotive companies. Carmakers and suppliers must work aggressively to improve their warranty management approach as warranty cost often equals or exceeds their investment in engineering. This thesis focuses on studying warranty management in a supply chain from a systems perspective. Warranty data in the automotive industry, focused upon a "Tier one" supplier, is analyzed to obtain general warranty trends and typical failure types. Following the data analysis and hypothesis formation, a sequential series of surveys and interviews within the supplier are conducted in attempt to determine the root causes of warranty failures. A major finding of the study is the lack of a cross-company and long-term approach for dealing with warranty. Other root causes (though not as deeply imbedded as that noted first) include the lack of design discipline, design knowledge, and resources in the product development process. In addition, unclear accountability, poor communication, and lack of a supplier management process delay the warranty resolution process. Furthermore, the culture and mindset in an organization is a critical element in effective warranty management. A reactive warranty firefighting mindset is inadequate to attack the significant warranty issues. Based upon solving the root causes found in the research, the thesis provides five specific recommendations. These recommendations appear likely to be useful to a wide variety of automotive companies as well as manufacturers in other industries. by Wei Shen and Wangquan (Winston) Cheng. S.M. 2010-10-25T16:09:10Z 2010-10-25T16:09:10Z 2005 2005 Thesis http://hdl.handle.net/1721.1/59520 65467543 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 122 p. application/pdf Massachusetts Institute of Technology
spellingShingle System Design and Management Program.
Cheng, Wangquan
Shen, Wei
A system perspective on warranty problems within a supply chain
title A system perspective on warranty problems within a supply chain
title_full A system perspective on warranty problems within a supply chain
title_fullStr A system perspective on warranty problems within a supply chain
title_full_unstemmed A system perspective on warranty problems within a supply chain
title_short A system perspective on warranty problems within a supply chain
title_sort system perspective on warranty problems within a supply chain
topic System Design and Management Program.
url http://hdl.handle.net/1721.1/59520
work_keys_str_mv AT chengwangquan asystemperspectiveonwarrantyproblemswithinasupplychain
AT shenwei asystemperspectiveonwarrantyproblemswithinasupplychain
AT chengwangquan systemperspectiveonwarrantyproblemswithinasupplychain
AT shenwei systemperspectiveonwarrantyproblemswithinasupplychain