Life extension of structural components via an improved nondestructive testing methodology

Thesis (Sc. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2010.

Bibliographic Details
Main Author: Hohmann, Brian P. (Brian Patrick)
Other Authors: Thomas W. Eagar.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2011
Subjects:
Online Access:http://hdl.handle.net/1721.1/62688
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author Hohmann, Brian P. (Brian Patrick)
author2 Thomas W. Eagar.
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Hohmann, Brian P. (Brian Patrick)
author_sort Hohmann, Brian P. (Brian Patrick)
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description Thesis (Sc. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2010.
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spelling mit-1721.1/626882019-04-09T17:33:33Z Life extension of structural components via an improved nondestructive testing methodology Hohmann, Brian P. (Brian Patrick) Thomas W. Eagar. Massachusetts Institute of Technology. Dept. of Materials Science and Engineering. Massachusetts Institute of Technology. Dept. of Materials Science and Engineering. Materials Science and Engineering. Thesis (Sc. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2010. Cataloged from PDF version of thesis. Includes bibliographical references (p. 337-355). An experimental study was performed to determine the flaw detection sensitivity of advanced nondestructive testing (NDT) techniques with respect to structural applications. The techniques analyzed exemplify the incorporation of digital technology into NDT and includes the following: meandering winding magnetometer array (MWM-array@) eddy current, phased-array ultrasonic (PA-UT), three dimensional computed tomography (3DCT), and digital radiography (DR). The three classes of samples inspected with these techniques consisted of alloy block specimens containing flat bottom hole (FBH) arrays, probability of detection (POD) wedding cake samples, and actual airplane engine components. Results from the sensitivity analyses were compared to current NDT techniques used industrially. An image analysis program called Cellprofiler was used to optimize the threshold correction factor for selected results. The Cellprofiler output was analyzed in conjunction with POD software, and the integration of digitally advanced NDT techniques with image analysis software resulted in approximately a threefold improvement in the minimum detectable flaw size at the 90/95 POD/CL level. An improved inspection methodology was presented which incorporated redundancy in the in-service inspection plan with the use of Bayesian updating techniques to forecast remnant life. Reliability block diagrams for structural disk and blade aircraft engine components were presented as examples of the methodology. Implementation of the proposed NDT methodology significantly increases the feasibility of a retirement-forcause (RFC) approach to be applied to aging structural components in a cost-effective manner. by Brian P. Hohmann. Sc.D. 2011-05-09T15:20:10Z 2011-05-09T15:20:10Z 2010 2010 Thesis http://hdl.handle.net/1721.1/62688 714407118 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 355 p. application/pdf Massachusetts Institute of Technology
spellingShingle Materials Science and Engineering.
Hohmann, Brian P. (Brian Patrick)
Life extension of structural components via an improved nondestructive testing methodology
title Life extension of structural components via an improved nondestructive testing methodology
title_full Life extension of structural components via an improved nondestructive testing methodology
title_fullStr Life extension of structural components via an improved nondestructive testing methodology
title_full_unstemmed Life extension of structural components via an improved nondestructive testing methodology
title_short Life extension of structural components via an improved nondestructive testing methodology
title_sort life extension of structural components via an improved nondestructive testing methodology
topic Materials Science and Engineering.
url http://hdl.handle.net/1721.1/62688
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