Modeling and Design of Material Separation Systems with Applications to Recycling

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2011.

Bibliographic Details
Main Author: Wolf, Malima Isabelle, 1981-
Other Authors: Timothy G. Gutowski.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2011
Subjects:
Online Access:http://hdl.handle.net/1721.1/67359
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author Wolf, Malima Isabelle, 1981-
author2 Timothy G. Gutowski.
author_facet Timothy G. Gutowski.
Wolf, Malima Isabelle, 1981-
author_sort Wolf, Malima Isabelle, 1981-
collection MIT
description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2011.
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spelling mit-1721.1/673592019-04-10T13:39:58Z Modeling and Design of Material Separation Systems with Applications to Recycling Wolf, Malima Isabelle, 1981- Timothy G. Gutowski. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2011. This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections. Cataloged from student-submitted PDF version of thesis. Includes bibliographical references (p. 179-193). Material separation technology is critical to the success of the material recycling industry. End-of-life products, post-consumer waste, industrial excess, or otherwise collected materials for reuse are typically mixed with other incompatible materials. These materials must be segregated using material separation processes. This thesis investigates the performance and design of material separation systems for recycling through modeling material flows within these systems. The material separation system models developed here are suited to material recycling because they encompass all types of separation process and any configuration of those processes as well as treat binary and multi-material streams. These models capture the material behavior of separation systems through mass ow balance equations constructed using system configuration and process performance data. The Bayesian material separation model is used to capture the performance of separation stages processing a binary material mixture, while the material separation matrix model, developed here, captures the performance of stages processing multi-material mixtures. A network routing model is used to describe the links between processes within a separation system. The governing mass ow balance equations constructed from the process performance and routing data form systems of linear equations. These equations can be generated and solved programatically. Separation performance can be captured through experimental methods or through physical modeling, but an investigation with either suggests that performance can vary under differing material input conditions and operational settings. Techniques for coping with these effects and potentially using them to tailor system behavior are discussed in a case study on the magnetic roller separation of beverage container shreds. Two case studies use tailored economic metrics to evaluate decisions in the design of separation systems. The effects of operating decisions on an existing plastic container separating line are quantified by evaluating the additional profit from plastics-capture decisions. The second case study investigates the economics of installing a plastics separating line at an energy from waste facility. Modeling suggests several possible configurations for a plastics separating line that outperform configurations suggested by industry experts, showing that the material separation system models developed in this work can provide design guidance in the recycling industry. by Malima Isabelle Wolf. Ph.D. 2011-12-05T15:42:23Z 2011-12-05T15:42:23Z 2011 2011 Thesis http://hdl.handle.net/1721.1/67359 764508066 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 193 p. application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Wolf, Malima Isabelle, 1981-
Modeling and Design of Material Separation Systems with Applications to Recycling
title Modeling and Design of Material Separation Systems with Applications to Recycling
title_full Modeling and Design of Material Separation Systems with Applications to Recycling
title_fullStr Modeling and Design of Material Separation Systems with Applications to Recycling
title_full_unstemmed Modeling and Design of Material Separation Systems with Applications to Recycling
title_short Modeling and Design of Material Separation Systems with Applications to Recycling
title_sort modeling and design of material separation systems with applications to recycling
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/67359
work_keys_str_mv AT wolfmalimaisabelle1981 modelinganddesignofmaterialseparationsystemswithapplicationstorecycling