Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2012.

Bibliographic Details
Main Author: Luo, Meng, Ph. D. Massachusetts Institute of Technology
Other Authors: Tomasz Wierzbicki.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2012
Subjects:
Online Access:http://hdl.handle.net/1721.1/74983
_version_ 1811070582120251392
author Luo, Meng, Ph. D. Massachusetts Institute of Technology
author2 Tomasz Wierzbicki.
author_facet Tomasz Wierzbicki.
Luo, Meng, Ph. D. Massachusetts Institute of Technology
author_sort Luo, Meng, Ph. D. Massachusetts Institute of Technology
collection MIT
description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2012.
first_indexed 2024-09-23T08:38:19Z
format Thesis
id mit-1721.1/74983
institution Massachusetts Institute of Technology
language eng
last_indexed 2024-09-23T08:38:19Z
publishDate 2012
publisher Massachusetts Institute of Technology
record_format dspace
spelling mit-1721.1/749832019-04-09T18:55:04Z Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling Luo, Meng, Ph. D. Massachusetts Institute of Technology Tomasz Wierzbicki. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2012. Cataloged from PDF version of thesis. Includes bibliographical references (p. 296-311). Anisotropic mechanical properties are common in plastically deformed or thermomechanically processed metallic materials, e.g. in rolled or extruded sheet. Among them, the anisotropy of large strain plastic deformation and ductile fracture under multi-axial loading is highly relevant to various industrial applications such as metal forming, impact failure of structures, etc. In this thesis, a comprehensive study of the plasticity and ductile fracture of anisotropic metal sheets is presented, covering experimental characterization, constitutive modeling and numerical implementation. On the basis of an extensive multiaxial experimental program, the anisotropic plasticity of the present aluminum alloy is modeled using a macroscopic phenomenological model and a polycrystalline plasticity model, respectively. The proposed phenomenological modeling makes use of a linear-transformation- based orthotropic yield function with pressure dependence, as well as a combined isotropic/kinematic hardening law, and is able to capture most features of the anisotropic plastic behavior under various multi-axial stress states with good accuracy and computational efficiency. At the same time, a physically-motivated self-consistent polycrystalline plasticity model is utilized to describe the texture-induced anisotropy and through-thickness heterogeneity of the present sheet material. A Reduced Texture Methodology (RTM) is developed to provide the computational efficiency needed for industrial applications. In additional to an accurate prediction of all macroscopic material behaviors, the polycrystalline model reveals that the development of the crystallographic texture is the underlying mechanism of plastic anisotropy and heterogeneity. The anisotropic ductile fracture of the present aluminum alloy extrusion is investigated using a hybrid experimental-numerical approach. The experimental results show a strong dependency of the strain to fracture on the material orientation with respect to the loading direction. A new non-associated anisotropic fracture model is proposed which makes use of a stress state dependent fracture locus and an anisotropic plastic strain measure obtained through the linear transformation of the plastic strain tensor. It is shown that the use of the Modified Mohr-Coulomb (MMC) stress state weighting function in this anisotropic fracture modeling framework provides accurate predictions of the onset of fracture for all fourteen distinct fracture experiments. The proposed plasticity and fracture modeling framework is successfully validated on a industrial stretch-bending operation. by Meng Luo. Ph.D. 2012-11-19T19:32:13Z 2012-11-19T19:32:13Z 2012 2012 Thesis http://hdl.handle.net/1721.1/74983 815449055 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 311 p. application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Luo, Meng, Ph. D. Massachusetts Institute of Technology
Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title_full Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title_fullStr Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title_full_unstemmed Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title_short Anisotropic ductile fracture of metal sheets : experimental investigation and constitutive modeling
title_sort anisotropic ductile fracture of metal sheets experimental investigation and constitutive modeling
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/74983
work_keys_str_mv AT luomengphdmassachusettsinstituteoftechnology anisotropicductilefractureofmetalsheetsexperimentalinvestigationandconstitutivemodeling