Failure Mode and Sensitivity Analysis of Gas Lift Valves

Gas-lifted oil wells are susceptible to failure through malfunction of gas lift valves. This is a growing concern as offshore wells are drilled thousands of meters below the ocean floor in extreme temperature and pressure conditions and repair and monitoring become more difficult. Gas lift valves an...

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Main Authors: Gilbertson, Eric W., Hover, Franz S., Colina, Ed
Other Authors: Massachusetts Institute of Technology. Department of Mechanical Engineering
Format: Article
Language:en_US
Published: American Society of Mechanical Engineers 2013
Online Access:http://hdl.handle.net/1721.1/78663
https://orcid.org/0000-0002-2621-7633
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author Gilbertson, Eric W.
Hover, Franz S.
Colina, Ed
author2 Massachusetts Institute of Technology. Department of Mechanical Engineering
author_facet Massachusetts Institute of Technology. Department of Mechanical Engineering
Gilbertson, Eric W.
Hover, Franz S.
Colina, Ed
author_sort Gilbertson, Eric W.
collection MIT
description Gas-lifted oil wells are susceptible to failure through malfunction of gas lift valves. This is a growing concern as offshore wells are drilled thousands of meters below the ocean floor in extreme temperature and pressure conditions and repair and monitoring become more difficult. Gas lift valves and oil well systems have been modeled but system failure modes are not well understood. In this paper a quasi-steady-state fluid-mechanical model is constructed to study failure modes and sensitivities of a gas-lifted well system including the reservoir, two-phase flow within the tubing, and gas lift valve geometry. A set of three differential algebraic equations of the system is solved to determine the system state. Gas lift valve, two-phase flow, and reservoir models are validated with well and experimental data. Sensitivity analysis is performed on the model and sensitive parameters are identified. Failure modes of the system and parameter values that lead to failure modes are identified using Monte Carlo simulation. In particular, we find that the failure mode of backflow through the gas lift valve with a leaky check valve is sensitive to small variations in several design parameters.
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spelling mit-1721.1/786632022-09-30T15:16:06Z Failure Mode and Sensitivity Analysis of Gas Lift Valves Gilbertson, Eric W. Hover, Franz S. Colina, Ed Massachusetts Institute of Technology. Department of Mechanical Engineering Gilbertson, Eric W. Hover, Franz S. Gas-lifted oil wells are susceptible to failure through malfunction of gas lift valves. This is a growing concern as offshore wells are drilled thousands of meters below the ocean floor in extreme temperature and pressure conditions and repair and monitoring become more difficult. Gas lift valves and oil well systems have been modeled but system failure modes are not well understood. In this paper a quasi-steady-state fluid-mechanical model is constructed to study failure modes and sensitivities of a gas-lifted well system including the reservoir, two-phase flow within the tubing, and gas lift valve geometry. A set of three differential algebraic equations of the system is solved to determine the system state. Gas lift valve, two-phase flow, and reservoir models are validated with well and experimental data. Sensitivity analysis is performed on the model and sensitive parameters are identified. Failure modes of the system and parameter values that lead to failure modes are identified using Monte Carlo simulation. In particular, we find that the failure mode of backflow through the gas lift valve with a leaky check valve is sensitive to small variations in several design parameters. Chevron Corporation (MIT-Chevron University Partnership Program) 2013-05-01T19:40:23Z 2013-05-01T19:40:23Z 2010-06 Article http://purl.org/eprint/type/ConferencePaper 978-0-7918-4910-1 978-0-7918-3873-0 OMAE2010-20343 http://hdl.handle.net/1721.1/78663 Gilbertson, Eric, Franz Hover, and Ed Colina. "Failure Mode and Sensitivity Analysis of Gas Lift Valves." In Proceedings of the ASME 2010 29th International Conference on Ocean, Offshore and Arctic Engineering: Volume 2 Shanghai, China, June 6–11, 2010, Pp. 305–314. ASME. https://orcid.org/0000-0002-2621-7633 en_US http://dx.doi.org/10.1115/OMAE2010-20343 Proceedings of the ASME 2010 29th International Conference on Ocean, Offshore and Arctic Engineering, (OMAE2010) Creative Commons Attribution-Noncommercial-Share Alike 3.0 http://creativecommons.org/licenses/by-nc-sa/3.0/ application/pdf American Society of Mechanical Engineers MIT web domain
spellingShingle Gilbertson, Eric W.
Hover, Franz S.
Colina, Ed
Failure Mode and Sensitivity Analysis of Gas Lift Valves
title Failure Mode and Sensitivity Analysis of Gas Lift Valves
title_full Failure Mode and Sensitivity Analysis of Gas Lift Valves
title_fullStr Failure Mode and Sensitivity Analysis of Gas Lift Valves
title_full_unstemmed Failure Mode and Sensitivity Analysis of Gas Lift Valves
title_short Failure Mode and Sensitivity Analysis of Gas Lift Valves
title_sort failure mode and sensitivity analysis of gas lift valves
url http://hdl.handle.net/1721.1/78663
https://orcid.org/0000-0002-2621-7633
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