An experimental and theoretical study of the cooling of a thin glass fiber during the formation process

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2002.

Bibliographic Details
Main Author: Xiong, Daxi, 1970-
Other Authors: Lohn H. Lienhard, V.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2005
Subjects:
Online Access:http://hdl.handle.net/1721.1/8333
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author Xiong, Daxi, 1970-
author2 Lohn H. Lienhard, V.
author_facet Lohn H. Lienhard, V.
Xiong, Daxi, 1970-
author_sort Xiong, Daxi, 1970-
collection MIT
description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2002.
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spelling mit-1721.1/83332019-04-09T15:30:56Z An experimental and theoretical study of the cooling of a thin glass fiber during the formation process Cooling of a thin glass fiber during the formation process Xiong, Daxi, 1970- Lohn H. Lienhard, V. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2002. Includes bibliographical references (p. 147-154). The cooling of a thin, moving glass fiber was studied through both experiments and theoretical method in the present thesis. An experimental system was built at a laboratory scale, which included a glass fiber production subsystem, a temperature measurement subsystem, and a thermocouple temperature control subsystem. A heated thermocouple technique was adopted to measure the temperature distribution of the glass fiber along its drawing direction. Data were collected for diameters ranging from 20 to 50 micrometers and speeds from 1 meter per second to 6 meters per second. Experiments were performed both with and without water spray cooling of the fiber. A comprehensive analysis was performed to estimate the uncertainty in our experiments. The analysis shows that, without water spray, the 2a uncertainty is 14.8%, and with water spray, it is 15.3%. The major uncertainty comes from the uncertainty of the thermocouple probe. For theoretical modeling, the von Karman-Pohlhausen boundary layer integral technique was used to predicting the cooling rate of the fiber. The model considers the effects of water spray, variation of drawing speed, fiber diameter, environment parameters, and initial conditions, extending earlier work on the subject. The comparison between the experimental data and the theoretical prediction shows integral methods produce the correct trends, but show systematic disagreements with the data. The models with and without spray show similar levels of disagreement. The direction and magnitude of these disagreements are system dependent. (cont.) Potential causes may include fiber vibration effects, boundary layer transition, and measurement uncertainties. Thus, future work should focus on measuring/modeling the vibration effect and determining the amplitudes/frequencies of the vibration (which are expected to be system dependent). Incorporation of spray dispersion effects is also required for improved modeling. y Daxi Xiong. Ph.D. 2005-08-23T19:15:58Z 2005-08-23T19:15:58Z 2002 2002 Thesis http://hdl.handle.net/1721.1/8333 50500206 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 154 p. 10070011 bytes 10069769 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Xiong, Daxi, 1970-
An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title_full An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title_fullStr An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title_full_unstemmed An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title_short An experimental and theoretical study of the cooling of a thin glass fiber during the formation process
title_sort experimental and theoretical study of the cooling of a thin glass fiber during the formation process
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/8333
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