Manufacturing and testing of an active compressor blade for aeroelastic studies

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Aeronautics and Astronautics, 2000.

Bibliographic Details
Main Author: Sahoo, Debashis, 1976-
Other Authors: Carlos E.S. Cesnik.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2005
Subjects:
Online Access:http://theses.mit.edu/Dienst/UI/2.0/Describe/0018.mit.theses%2f2000-69
http://hdl.handle.net/1721.1/9239
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author Sahoo, Debashis, 1976-
author2 Carlos E.S. Cesnik.
author_facet Carlos E.S. Cesnik.
Sahoo, Debashis, 1976-
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description Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Aeronautics and Astronautics, 2000.
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spelling mit-1721.1/92392019-04-10T09:17:40Z Manufacturing and testing of an active compressor blade for aeroelastic studies Sahoo, Debashis, 1976- Carlos E.S. Cesnik. Massachusetts Institute of Technology. Dept. of Aeronautics and Astronautics. Massachusetts Institute of Technology. Dept. of Aeronautics and Astronautics. Aeronautics and Astronautics. Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Aeronautics and Astronautics, 2000. Also available online at the MIT Theses Online homepage <http://thesis.mit.edu>. Includes bibliographical references (p. 145-146). This thesis deals with the manufacture of a 26-bladed 'active' rotor that will be used for developing an experimental database on turbomachinery aeroservoelastic phenomena, such as flutter and its control. The active rotor has blades made of two stress-bearing composite spars, aerodynamically shaped foam, piezoelectric actuators attached to the spar base and a root which allows the blade to be inserted into the rotor. The thesis analyzed the models developed for the active rotor blade design from previous studies and made suitable refinements in them. The following parameters were obtained - spar dimensions, their location and material, piezoelectric dimensions and material, foam material, and root structure and material. Next, technologies were developed for manufacturing the root and the twisted spar, packaging the piezoelectric actuators using copper-Kapton and bonding them to the spars, and wiring the spars and actuators. However, further investigation is necessary with regards to the issues of foam shaping, spar-foam attachment, and development of accurate leading and trailing edges of the blade. The final step involved testing the blade before and after spar-foam bonding. This required testing on the benchtop to obtain the blade performance limitations, and then testing it in vacuum while spinning inside a spin pit, which was constructed for this purpose. The latter gives the blade performance under rotation. The scope of the thesis is limited to the benchtop tests conducted on the active wired spars. Some of the blade and spin pit wiring issues need to be resolved before conducting the spin tests in vacuum. Also a rotor frame incorporating 26 active blades needs to developed to test under vacuum and in a wind tunnel. The results of the preliminary benchtop tests as well as the blade finite element model predict that the blade performance would be lower than the initial target. Several ways of improving its actuation capability considered were: (a) applying higher voltage with DC offset to the actuators, (b) using multi-wafer actuators, and (c) using active fiber composites. However, these issues need further work. The active rotor, when completed, will serve as a robust tool for aeroservoelastic testing over a significantly larger operating range than is currently possible. by Debashis Sahoo. S.M. 2005-08-22T23:45:08Z 2005-08-22T23:45:08Z 2000 2000 Thesis http://theses.mit.edu/Dienst/UI/2.0/Describe/0018.mit.theses%2f2000-69 http://hdl.handle.net/1721.1/9239 45503994 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://theses.mit.edu/Dienst/UI/2.0/Describe/0018.mit.theses%2f2000-69 http://dspace.mit.edu/handle/1721.1/7582 146 p. 15795781 bytes 15795537 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Aeronautics and Astronautics.
Sahoo, Debashis, 1976-
Manufacturing and testing of an active compressor blade for aeroelastic studies
title Manufacturing and testing of an active compressor blade for aeroelastic studies
title_full Manufacturing and testing of an active compressor blade for aeroelastic studies
title_fullStr Manufacturing and testing of an active compressor blade for aeroelastic studies
title_full_unstemmed Manufacturing and testing of an active compressor blade for aeroelastic studies
title_short Manufacturing and testing of an active compressor blade for aeroelastic studies
title_sort manufacturing and testing of an active compressor blade for aeroelastic studies
topic Aeronautics and Astronautics.
url http://theses.mit.edu/Dienst/UI/2.0/Describe/0018.mit.theses%2f2000-69
http://hdl.handle.net/1721.1/9239
work_keys_str_mv AT sahoodebashis1976 manufacturingandtestingofanactivecompressorbladeforaeroelasticstudies