Magnetic suspension and vibration control of flexible structures for non-contact processing

Thesis (Ph.D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2000.

Bibliographic Details
Main Author: Weng, Ming-chih, 1969-
Other Authors: David L. Trumper.
Format: Thesis
Language:eng
Published: Massachusetts Institute of Technology 2005
Subjects:
Online Access:http://hdl.handle.net/1721.1/9294
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author Weng, Ming-chih, 1969-
author2 David L. Trumper.
author_facet David L. Trumper.
Weng, Ming-chih, 1969-
author_sort Weng, Ming-chih, 1969-
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description Thesis (Ph.D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2000.
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spelling mit-1721.1/92942019-04-12T13:57:51Z Magnetic suspension and vibration control of flexible structures for non-contact processing Weng, Ming-chih, 1969- David L. Trumper. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (Ph.D.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2000. Includes bibliographical references (p. 365-372). This thesis presents the design, analysis, and experimental testing of systems for noncontact suspension and control of flexible structures. Our particular focus is on the use of such suspensions in manufacturing processes which can be facilitated by the ability to control workpiece motion without contact. This can be of significant utility in processes such as coating, painting, heat treating, and web handling. We develop a novel approach for the control of such non-contact suspensions through what we term sensor averaging and actuator averaging. The difficult stability and robustness problems imposed by the flexible dynamics of the workpiece can be overcome by taking a properly-weighted average of the outputs of a distributed array of N motion sensors (sensor averaging), and/or by applying a properly-weighted distributed array of M forces (actuator averaging) to the workpiece. The theory for these dual techniques is developed in detail in the thesis. These approaches are shown to be independent of the specific boundary conditions or the longitudinal dimensions of the workpiece. These approaches are thus generally applicable to a wide range of structural control problems. We present both analytical and numerical analyses of the structural dynamics for typical flexible workpieces such as strings, beams, membranes, and plates. The analyses include axial translation of the workpiece. We have experimentally demonstrated the utility of our theory by application in the successful magnetic suspension of a 3 m long, 6.35 mm diameter, 0.89 mm wall thickness steel tube with varying boundary conditions. This is a very challenging problem due to the extremely light damping of the modes (< 0.001 with free ends). The experiment uses a set of 8 sensors and 8 actuators to measure and control the motion of the tube in the two lateral degrees of freedom. We present the details of the developed electromagnetic actuators, position sensors, modeling of the structural dynamics, the relevant vibration control techniques, and develop the associated theory for choosing sensor and actuator locations. Our results experimentally confirm the value of our averaging techniques, and suggest the wide future application of these ideas in industrial processes which require non-contact handling of workpieces. by Ming-chih Weng. Ph.D. 2005-08-23T12:00:00Z 2005-08-23T12:00:00Z 2000 2000 Thesis http://hdl.handle.net/1721.1/9294 45838943 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 372 p. 30672670 bytes 30672424 bytes application/pdf application/pdf application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Weng, Ming-chih, 1969-
Magnetic suspension and vibration control of flexible structures for non-contact processing
title Magnetic suspension and vibration control of flexible structures for non-contact processing
title_full Magnetic suspension and vibration control of flexible structures for non-contact processing
title_fullStr Magnetic suspension and vibration control of flexible structures for non-contact processing
title_full_unstemmed Magnetic suspension and vibration control of flexible structures for non-contact processing
title_short Magnetic suspension and vibration control of flexible structures for non-contact processing
title_sort magnetic suspension and vibration control of flexible structures for non contact processing
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/9294
work_keys_str_mv AT wengmingchih1969 magneticsuspensionandvibrationcontrolofflexiblestructuresfornoncontactprocessing