Analysis and productivity improvement of an automated material handling system through simulation
Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, 2015. In conjunction with the Leaders for Global Operations Program at MIT.
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Format: | Thesis |
Language: | eng |
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Massachusetts Institute of Technology
2015
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Online Access: | http://hdl.handle.net/1721.1/99026 |
_version_ | 1826202184238235648 |
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author | Primack, Willow |
author2 | Zeynep Ton and Brian Anthony. |
author_facet | Zeynep Ton and Brian Anthony. Primack, Willow |
author_sort | Primack, Willow |
collection | MIT |
description | Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, 2015. In conjunction with the Leaders for Global Operations Program at MIT. |
first_indexed | 2024-09-23T12:03:50Z |
format | Thesis |
id | mit-1721.1/99026 |
institution | Massachusetts Institute of Technology |
language | eng |
last_indexed | 2024-09-23T12:03:50Z |
publishDate | 2015 |
publisher | Massachusetts Institute of Technology |
record_format | dspace |
spelling | mit-1721.1/990262022-01-28T15:35:04Z Analysis and productivity improvement of an automated material handling system through simulation Primack, Willow Zeynep Ton and Brian Anthony. Leaders for Global Operations Program. Leaders for Global Operations Program at MIT Massachusetts Institute of Technology. Department of Mechanical Engineering Sloan School of Management Sloan School of Management. Mechanical Engineering. Leaders for Global Operations Program. Thesis: M.B.A., Massachusetts Institute of Technology, Sloan School of Management, 2015. In conjunction with the Leaders for Global Operations Program at MIT. Thesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2015. In conjunction with the Leaders for Global Operations Program at MIT. Cataloged from PDF version of thesis. Includes bibliographical references (pages 66-67). As Amazon.com has grown, the company has invested in warehouse systems similar to those traditionally found in manufacturing. These systems are a complex and interconnected set of manned work processing stations linked together by conveyance. This thesis examines one such system, arranged as a set of parallel single piece workflow lines joined by a central computerized sorter that route work between lines, and examines the effect of sorter algorithms and line capacity on production output. Work studies, interviews, and a practical experiment suggest a deterioration in the feedback provided to the central sorter for work routing. A Monte Carlo simulation model of the system further supports this hypothesis, suggesting that system throughput is 11.7% lower than a system that perfectly routes work to line in a pull fashion. While perfect routing is not practically feasible, the thesis then explores two routing heuristics designed around starvation response and dynamic capacity analysis, which simulation suggest may yield a 6.73% increase in throughput. In doing so, the thesis provides a case study on process improvement using simulation to characterize a complicated mechanical production system that is otherwise analytically intractable. by Willow Primack. M.B.A. S.M. 2015-09-29T18:58:58Z 2015-09-29T18:58:58Z 2015 2015 Thesis http://hdl.handle.net/1721.1/99026 921307016 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 67 pages application/pdf Massachusetts Institute of Technology |
spellingShingle | Sloan School of Management. Mechanical Engineering. Leaders for Global Operations Program. Primack, Willow Analysis and productivity improvement of an automated material handling system through simulation |
title | Analysis and productivity improvement of an automated material handling system through simulation |
title_full | Analysis and productivity improvement of an automated material handling system through simulation |
title_fullStr | Analysis and productivity improvement of an automated material handling system through simulation |
title_full_unstemmed | Analysis and productivity improvement of an automated material handling system through simulation |
title_short | Analysis and productivity improvement of an automated material handling system through simulation |
title_sort | analysis and productivity improvement of an automated material handling system through simulation |
topic | Sloan School of Management. Mechanical Engineering. Leaders for Global Operations Program. |
url | http://hdl.handle.net/1721.1/99026 |
work_keys_str_mv | AT primackwillow analysisandproductivityimprovementofanautomatedmaterialhandlingsystemthroughsimulation |