Microstructural changes during precision machining of thin substrates

This paper reports investigations in machining of thin substrates with thickness less than 100μm. The machining process induces severe plastic deformation through the thickness of the machined thin workpiece due to the high ratio of the depth of cut to workpiece thickness. The diamond face turning i...

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Bibliographic Details
Main Authors: Saptaji, K., Sathyan, Subbiah
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2014
Subjects:
Online Access:https://hdl.handle.net/10356/100377
http://hdl.handle.net/10220/24110
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author Saptaji, K.
Sathyan, Subbiah
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Saptaji, K.
Sathyan, Subbiah
author_sort Saptaji, K.
collection NTU
description This paper reports investigations in machining of thin substrates with thickness less than 100μm. The machining process induces severe plastic deformation through the thickness of the machined thin workpiece due to the high ratio of the depth of cut to workpiece thickness. The diamond face turning is used to machine thin workpieces down to a thickness less than 100μm. The microstructure of the machined sample is studied and x-ray diffraction used to observe the crystallographic orientation / texture. The microstructures of the thin machined workpieces are seen to become more random, denser, and finer with the shape of the grains less elongated as compare to the bulk and thick machined sample. The x-ray diffraction analyses indicate that machining of thin substrates changes the texture or orientation. Different deformation mechanisms may occur when machining thin workpiece especially at thicknesses below 100μm.
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spelling ntu-10356/1003772020-03-07T13:22:20Z Microstructural changes during precision machining of thin substrates Saptaji, K. Sathyan, Subbiah School of Mechanical and Aerospace Engineering DRNTU::Engineering::Materials::Nanostructured materials This paper reports investigations in machining of thin substrates with thickness less than 100μm. The machining process induces severe plastic deformation through the thickness of the machined thin workpiece due to the high ratio of the depth of cut to workpiece thickness. The diamond face turning is used to machine thin workpieces down to a thickness less than 100μm. The microstructure of the machined sample is studied and x-ray diffraction used to observe the crystallographic orientation / texture. The microstructures of the thin machined workpieces are seen to become more random, denser, and finer with the shape of the grains less elongated as compare to the bulk and thick machined sample. The x-ray diffraction analyses indicate that machining of thin substrates changes the texture or orientation. Different deformation mechanisms may occur when machining thin workpiece especially at thicknesses below 100μm. 2014-10-23T07:49:47Z 2019-12-06T20:21:25Z 2014-10-23T07:49:47Z 2019-12-06T20:21:25Z 2010 2010 Journal Article Saptaji, K., & Subbiah, S. (2010). Microstructural changes during precision machining of thin substrates. Key engineering materials, 447-448, 76-80. 1662-9795 https://hdl.handle.net/10356/100377 http://hdl.handle.net/10220/24110 10.4028/www.scientific.net/KEM.447-448.76 en Key engineering materials © 2010 Trans Tech Publications.
spellingShingle DRNTU::Engineering::Materials::Nanostructured materials
Saptaji, K.
Sathyan, Subbiah
Microstructural changes during precision machining of thin substrates
title Microstructural changes during precision machining of thin substrates
title_full Microstructural changes during precision machining of thin substrates
title_fullStr Microstructural changes during precision machining of thin substrates
title_full_unstemmed Microstructural changes during precision machining of thin substrates
title_short Microstructural changes during precision machining of thin substrates
title_sort microstructural changes during precision machining of thin substrates
topic DRNTU::Engineering::Materials::Nanostructured materials
url https://hdl.handle.net/10356/100377
http://hdl.handle.net/10220/24110
work_keys_str_mv AT saptajik microstructuralchangesduringprecisionmachiningofthinsubstrates
AT sathyansubbiah microstructuralchangesduringprecisionmachiningofthinsubstrates