A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling

A semi-analytical model is developed to predict the stress evolution within a multilayer coating system during cyclic thermal loading. This model takes into account the temperature gradient across the thickness of the system, which is the common thermal conditions of the high-temperature protective...

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Main Authors: Li, Biao, Fan, Xueling, Zhou, Kun, Wang, Tiejun
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2019
Subjects:
Online Access:https://hdl.handle.net/10356/106478
http://hdl.handle.net/10220/47953
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author Li, Biao
Fan, Xueling
Zhou, Kun
Wang, Tiejun
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Li, Biao
Fan, Xueling
Zhou, Kun
Wang, Tiejun
author_sort Li, Biao
collection NTU
description A semi-analytical model is developed to predict the stress evolution within a multilayer coating system during cyclic thermal loading. This model takes into account the temperature gradient across the thickness of the system, which is the common thermal conditions of the high-temperature protective coatings. The creep deformation and the oxide scale growth processes at the elevated temperature are considered in the theoretical framework. The cases of thermal barrier coatings are analyzed, and finite element analysis is performed for comparisons. The results show that the stress and creep strain fields solved by the semi-analytical method are consistent with the finite element predictions, which confirms the validity of the proposed model. The effects of creep in the system on the stresses and curvature evolutions are discussed. It is found that the large creep rates in the coatings or substrate could facilitate the stress relaxation processes in both of them, whereas the stress evolutions in the oxide scale are virtually unaffected. The curvature of the system may reverse from the concave to convex shape during the thermal cycling when the fast creep relaxations occur in the coatings. Furthermore, the creep deformations in the oxide scale provide benefits in relaxing the huge growth stresses so that the better durability of the system could be obtained
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spelling ntu-10356/1064782023-03-04T17:22:48Z A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling Li, Biao Fan, Xueling Zhou, Kun Wang, Tiejun School of Mechanical and Aerospace Engineering Stress Evolution DRNTU::Engineering::Aeronautical engineering Multilayer Coating System A semi-analytical model is developed to predict the stress evolution within a multilayer coating system during cyclic thermal loading. This model takes into account the temperature gradient across the thickness of the system, which is the common thermal conditions of the high-temperature protective coatings. The creep deformation and the oxide scale growth processes at the elevated temperature are considered in the theoretical framework. The cases of thermal barrier coatings are analyzed, and finite element analysis is performed for comparisons. The results show that the stress and creep strain fields solved by the semi-analytical method are consistent with the finite element predictions, which confirms the validity of the proposed model. The effects of creep in the system on the stresses and curvature evolutions are discussed. It is found that the large creep rates in the coatings or substrate could facilitate the stress relaxation processes in both of them, whereas the stress evolutions in the oxide scale are virtually unaffected. The curvature of the system may reverse from the concave to convex shape during the thermal cycling when the fast creep relaxations occur in the coatings. Furthermore, the creep deformations in the oxide scale provide benefits in relaxing the huge growth stresses so that the better durability of the system could be obtained Accepted version 2019-04-01T07:28:15Z 2019-12-06T22:12:43Z 2019-04-01T07:28:15Z 2019-12-06T22:12:43Z 2017 Journal Article Li, B., Fan, X., Zhou, K., & Wang, T. (2017). A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling. International Journal of Mechanical Sciences, 135, 31-42. doi:10.1016/j.ijmecsci.2017.11.010 0020-7403 https://hdl.handle.net/10356/106478 http://hdl.handle.net/10220/47953 10.1016/j.ijmecsci.2017.11.010 en International Journal of Mechanical Sciences © 2017 Elsevier Ltd. All rights reserved. This paper was published in International Journal of Mechanical Sciences and is made available with permission of Elsevier Ltd. 34 p. application/pdf
spellingShingle Stress Evolution
DRNTU::Engineering::Aeronautical engineering
Multilayer Coating System
Li, Biao
Fan, Xueling
Zhou, Kun
Wang, Tiejun
A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title_full A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title_fullStr A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title_full_unstemmed A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title_short A semi-analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
title_sort semi analytical model for predicting stress evolution in multilayer coating systems during thermal cycling
topic Stress Evolution
DRNTU::Engineering::Aeronautical engineering
Multilayer Coating System
url https://hdl.handle.net/10356/106478
http://hdl.handle.net/10220/47953
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