Effect of printing parameters in 3D concrete printing : printing region and support structures

3D concrete printing can be used to build many complex structures. However, due to its material properties in the fresh state, it is difficult to construct overhanging structures without supports. In order to unleash the true capability of 3D concrete printing, a support structure is required to sup...

Full description

Bibliographic Details
Main Authors: Tay, Daniel Yi Wei, Li, Mingyang, Tan, Ming Jen
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2020
Subjects:
Online Access:https://hdl.handle.net/10356/136856
_version_ 1824453937994924032
author Tay, Daniel Yi Wei
Li, Mingyang
Tan, Ming Jen
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Tay, Daniel Yi Wei
Li, Mingyang
Tan, Ming Jen
author_sort Tay, Daniel Yi Wei
collection NTU
description 3D concrete printing can be used to build many complex structures. However, due to its material properties in the fresh state, it is difficult to construct overhanging structures without supports. In order to unleash the true capability of 3D concrete printing, a support structure is required to support any overhanging fresh material, which is usually removed during post-processing. This study demonstrates the feasibility of adjusting the printing parameters to print the main structure and support structure using a single type of building material. It was found that the solidity ratio, which is defined as the ratio between actual and expected filament sizes, was significantly affected by the nozzle travel speed and material volume flow rate. Furthermore, a gap distance characterisation test was carried out to find the maximum distance that the filament can cross over without a significant slump. The results were combined to determine the different printable regions for different operations. An overhang structure was printed to verify the results obtained for the different printing operations. This technique allows complex structure to be built without the need for human intervention throughout the printing process.
first_indexed 2025-02-19T03:14:22Z
format Journal Article
id ntu-10356/136856
institution Nanyang Technological University
language English
last_indexed 2025-02-19T03:14:22Z
publishDate 2020
record_format dspace
spelling ntu-10356/1368562023-03-04T17:28:24Z Effect of printing parameters in 3D concrete printing : printing region and support structures Tay, Daniel Yi Wei Li, Mingyang Tan, Ming Jen School of Mechanical and Aerospace Engineering Singapore Centre for 3D Printing Engineering::Mechanical engineering Printing Parameters 3D Printing 3D concrete printing can be used to build many complex structures. However, due to its material properties in the fresh state, it is difficult to construct overhanging structures without supports. In order to unleash the true capability of 3D concrete printing, a support structure is required to support any overhanging fresh material, which is usually removed during post-processing. This study demonstrates the feasibility of adjusting the printing parameters to print the main structure and support structure using a single type of building material. It was found that the solidity ratio, which is defined as the ratio between actual and expected filament sizes, was significantly affected by the nozzle travel speed and material volume flow rate. Furthermore, a gap distance characterisation test was carried out to find the maximum distance that the filament can cross over without a significant slump. The results were combined to determine the different printable regions for different operations. An overhang structure was printed to verify the results obtained for the different printing operations. This technique allows complex structure to be built without the need for human intervention throughout the printing process. 2020-01-31T05:16:47Z 2020-01-31T05:16:47Z 2019 Journal Article Tay, D. Y. W., Li, M. & Tan, M. J. (2019). Effect of printing parameters in 3D concrete printing : printing region and support structures. Journal of Materials Processing Technology, 271, 261-270. https://dx.doi.org/10.1016/j.jmatprotec.2019.04.007 0924-0136 https://hdl.handle.net/10356/136856 10.1016/j.jmatprotec.2019.04.007 2-s2.0-85063969496 271 261 270 en Journal of Materials Processing Technology © 2019 Elsevier B.V. All rights reserved. This paper was published in Journal of Materials Processing Technology and is made available with permission of Elsevier B.V. application/pdf
spellingShingle Engineering::Mechanical engineering
Printing Parameters
3D Printing
Tay, Daniel Yi Wei
Li, Mingyang
Tan, Ming Jen
Effect of printing parameters in 3D concrete printing : printing region and support structures
title Effect of printing parameters in 3D concrete printing : printing region and support structures
title_full Effect of printing parameters in 3D concrete printing : printing region and support structures
title_fullStr Effect of printing parameters in 3D concrete printing : printing region and support structures
title_full_unstemmed Effect of printing parameters in 3D concrete printing : printing region and support structures
title_short Effect of printing parameters in 3D concrete printing : printing region and support structures
title_sort effect of printing parameters in 3d concrete printing printing region and support structures
topic Engineering::Mechanical engineering
Printing Parameters
3D Printing
url https://hdl.handle.net/10356/136856
work_keys_str_mv AT taydanielyiwei effectofprintingparametersin3dconcreteprintingprintingregionandsupportstructures
AT limingyang effectofprintingparametersin3dconcreteprintingprintingregionandsupportstructures
AT tanmingjen effectofprintingparametersin3dconcreteprintingprintingregionandsupportstructures