Automatic robot taping system with compliant force control

In surface treatment processes like plasma spraying and spray painting of workpieces, protecting the uninvolved surface by applying masking tape is a common process. Due to the operation complexity for different geometries, such taping tasks depend on a lot of manual works, which is tedious and tiri...

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Main Authors: Yuan, Qilong, Chen, I-Ming, Lembono, Teguh Santoso, Landén, Simon Nelson, Malmgren, Victor
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2020
Subjects:
Online Access:https://hdl.handle.net/10356/139637
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author Yuan, Qilong
Chen, I-Ming
Lembono, Teguh Santoso
Landén, Simon Nelson
Malmgren, Victor
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Yuan, Qilong
Chen, I-Ming
Lembono, Teguh Santoso
Landén, Simon Nelson
Malmgren, Victor
author_sort Yuan, Qilong
collection NTU
description In surface treatment processes like plasma spraying and spray painting of workpieces, protecting the uninvolved surface by applying masking tape is a common process. Due to the operation complexity for different geometries, such taping tasks depend on a lot of manual works, which is tedious and tiring. This paper introduces an automatic agile robotic system and the corresponding algorithm to do the surface taping. The automatic taping system consists of a 3D scanner for workpiece 3D model reconstruction, a taping end-effector which is mounted on a robot manipulator to handle the taping task, and a rotating platform that is used to hold the workpiece. The surface covering method and the taping path planning algorithms using the scanned model are introduced. With the implementation of the compliance mechanism, the force feedback and the tape-cutting mechanism, the system is able to tape flat, cylindrical, freeform, and grooved surfaces. Experiments conducted on taping an engine inner liner shows that the surface can be covered with uniform taping overlap and very little wrinkle. The proposed system is a useful taping package for industrial applications such as workpiece repairing and surface protection, where surface treatments are involved.
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spelling ntu-10356/1396372020-05-20T09:17:10Z Automatic robot taping system with compliant force control Yuan, Qilong Chen, I-Ming Lembono, Teguh Santoso Landén, Simon Nelson Malmgren, Victor School of Mechanical and Aerospace Engineering Engineering::Mechanical engineering Robot Taping Industrial Robotics In surface treatment processes like plasma spraying and spray painting of workpieces, protecting the uninvolved surface by applying masking tape is a common process. Due to the operation complexity for different geometries, such taping tasks depend on a lot of manual works, which is tedious and tiring. This paper introduces an automatic agile robotic system and the corresponding algorithm to do the surface taping. The automatic taping system consists of a 3D scanner for workpiece 3D model reconstruction, a taping end-effector which is mounted on a robot manipulator to handle the taping task, and a rotating platform that is used to hold the workpiece. The surface covering method and the taping path planning algorithms using the scanned model are introduced. With the implementation of the compliance mechanism, the force feedback and the tape-cutting mechanism, the system is able to tape flat, cylindrical, freeform, and grooved surfaces. Experiments conducted on taping an engine inner liner shows that the surface can be covered with uniform taping overlap and very little wrinkle. The proposed system is a useful taping package for industrial applications such as workpiece repairing and surface protection, where surface treatments are involved. ASTAR (Agency for Sci., Tech. and Research, S’pore) 2020-05-20T09:17:10Z 2020-05-20T09:17:10Z 2017 Journal Article Yuan, Q., Chen, I.-M., Lembono, T. S., Landén, S. N., & Malmgren, V. (2018). Automatic robot taping system with compliant force control. International Journal of Advanced Manufacturing Technology, 94(9-12), 4105-4113. doi:10.1007/s00170-017-1082-7 0268-3768 https://hdl.handle.net/10356/139637 10.1007/s00170-017-1082-7 2-s2.0-85030164398 9-12 94 4105 4113 en International Journal of Advanced Manufacturing Technology © 2017 Springer-Verlag London Ltd. All rights reserved.
spellingShingle Engineering::Mechanical engineering
Robot Taping
Industrial Robotics
Yuan, Qilong
Chen, I-Ming
Lembono, Teguh Santoso
Landén, Simon Nelson
Malmgren, Victor
Automatic robot taping system with compliant force control
title Automatic robot taping system with compliant force control
title_full Automatic robot taping system with compliant force control
title_fullStr Automatic robot taping system with compliant force control
title_full_unstemmed Automatic robot taping system with compliant force control
title_short Automatic robot taping system with compliant force control
title_sort automatic robot taping system with compliant force control
topic Engineering::Mechanical engineering
Robot Taping
Industrial Robotics
url https://hdl.handle.net/10356/139637
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