Cross-dock warehouse operation planning

As the competition expands in almost every industry, especially in retail and grocery industries, companies need to search for various ways of reducing total costs throughout the supply chain. Therefore, many companies follow the cross-docking strategy in distribution which has the advantage of fast...

Полное описание

Библиографические подробности
Главный автор: Wu, Yue
Другие авторы: Rajesh Piplani
Формат: Thesis-Master by Coursework
Язык:English
Опубликовано: Nanyang Technological University 2020
Предметы:
Online-ссылка:https://hdl.handle.net/10356/140513
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author Wu, Yue
author2 Rajesh Piplani
author_facet Rajesh Piplani
Wu, Yue
author_sort Wu, Yue
collection NTU
description As the competition expands in almost every industry, especially in retail and grocery industries, companies need to search for various ways of reducing total costs throughout the supply chain. Therefore, many companies follow the cross-docking strategy in distribution which has the advantage of faster cycle time, less inventory, quicker response, increased customer satisfaction, and cost-effective. This study focuses on the operational level of cross-dock policy which involves the capacitated vehicle routing problem with soft time windows and scheduling problem of both outbound trucks and inbound trucks, with the objective of minimizing total cost, consisting of transportation cost, earliness penalty cost, tardiness penalty cost, and inventory holding cost. The methodology of “cluster first, route second” is adopted to solve the problem. Two different clustering methods, namely distance- based clustering in terms of the geographical distribution by K-medoid, and order size-based clustering concentrating on the geographical distribution and sum of the customer order by improved K-means, are proposed to generate clusters. Then, a meta-heuristic, Tabu-Search based algorithm is developed to find the optimal route and schedule of trucks in every cluster. The algorithms are developed using Python 3.0. After computational experiments with different sizes of data set and sensitivity analysis for critical parameters, the optimal solution of the whole policy is shown in the results, and the conclusion of the effectiveness drawn.
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spelling ntu-10356/1405132023-03-11T17:46:40Z Cross-dock warehouse operation planning Wu, Yue Rajesh Piplani School of Mechanical and Aerospace Engineering MRPiplani@ntu.edu.sg Engineering::Industrial engineering::Supply chain As the competition expands in almost every industry, especially in retail and grocery industries, companies need to search for various ways of reducing total costs throughout the supply chain. Therefore, many companies follow the cross-docking strategy in distribution which has the advantage of faster cycle time, less inventory, quicker response, increased customer satisfaction, and cost-effective. This study focuses on the operational level of cross-dock policy which involves the capacitated vehicle routing problem with soft time windows and scheduling problem of both outbound trucks and inbound trucks, with the objective of minimizing total cost, consisting of transportation cost, earliness penalty cost, tardiness penalty cost, and inventory holding cost. The methodology of “cluster first, route second” is adopted to solve the problem. Two different clustering methods, namely distance- based clustering in terms of the geographical distribution by K-medoid, and order size-based clustering concentrating on the geographical distribution and sum of the customer order by improved K-means, are proposed to generate clusters. Then, a meta-heuristic, Tabu-Search based algorithm is developed to find the optimal route and schedule of trucks in every cluster. The algorithms are developed using Python 3.0. After computational experiments with different sizes of data set and sensitivity analysis for critical parameters, the optimal solution of the whole policy is shown in the results, and the conclusion of the effectiveness drawn. Master of Science (Supply Chain and Logistics) 2020-05-29T11:04:52Z 2020-05-29T11:04:52Z 2020 Thesis-Master by Coursework https://hdl.handle.net/10356/140513 en application/pdf Nanyang Technological University
spellingShingle Engineering::Industrial engineering::Supply chain
Wu, Yue
Cross-dock warehouse operation planning
title Cross-dock warehouse operation planning
title_full Cross-dock warehouse operation planning
title_fullStr Cross-dock warehouse operation planning
title_full_unstemmed Cross-dock warehouse operation planning
title_short Cross-dock warehouse operation planning
title_sort cross dock warehouse operation planning
topic Engineering::Industrial engineering::Supply chain
url https://hdl.handle.net/10356/140513
work_keys_str_mv AT wuyue crossdockwarehouseoperationplanning