Finite Element Analysis (FEA) of fatigue case studies

This Final Year Project focuses on the crack propagation rate and fatigue lifespans of cruciform joints in the presence of weld toe and weld root crack. Weld root crack caused by partial penetration and residual stress due to welding are 2 most common defects found in cruciform joints. These defects...

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Main Author: Muhammad Rohaizad
Other Authors: Pang Hock Lye, John
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2020
Subjects:
Online Access:https://hdl.handle.net/10356/141593
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author Muhammad Rohaizad
author2 Pang Hock Lye, John
author_facet Pang Hock Lye, John
Muhammad Rohaizad
author_sort Muhammad Rohaizad
collection NTU
description This Final Year Project focuses on the crack propagation rate and fatigue lifespans of cruciform joints in the presence of weld toe and weld root crack. Weld root crack caused by partial penetration and residual stress due to welding are 2 most common defects found in cruciform joints. These defects can deteriorate the fatigue strength of the material significantly. Thus, it is critical to analyse the fatigue properties of cruciform joints to accurately predict fatigue lifespans. Inaccuracy in predicting fatigue lifespan of structures may lead to structural failure which can be catastrophic. There are various methods for fatigue assessment of welded joints however fracture mechanics concept are used for fatigue assessment in this report. In this study, Extended Finite Element Method (XFEM) simulations were performed using ABAQUS CAE software to study the fatigue properties under the given conditions. These cruciform joint models are applied under various loads. The fatigue lifespan and the crack propagation rate of the models were retrieved from the simulations results. Thereafter, these simulations results were compared with theoretical calculations. The fatigue lifespan of the cruciform joint with cracks were compared with a defect free cruciform joint to create a relation between the crack and the fatigue strength of the joint. The theoretical calculations are based on past research paper. The SN curve to predict the fatigue lifespan was plotted based on Basquin’s Equation while the crack propagation rate was calculated based on International Institute of Welding (IIW) guide.
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spelling ntu-10356/1415932023-03-04T18:49:40Z Finite Element Analysis (FEA) of fatigue case studies Muhammad Rohaizad Pang Hock Lye, John School of Mechanical and Aerospace Engineering Tsang Kin Shun MHLPANG@ntu.edu.sg, kstsang@ntu.edu.sg Engineering::Mechanical engineering This Final Year Project focuses on the crack propagation rate and fatigue lifespans of cruciform joints in the presence of weld toe and weld root crack. Weld root crack caused by partial penetration and residual stress due to welding are 2 most common defects found in cruciform joints. These defects can deteriorate the fatigue strength of the material significantly. Thus, it is critical to analyse the fatigue properties of cruciform joints to accurately predict fatigue lifespans. Inaccuracy in predicting fatigue lifespan of structures may lead to structural failure which can be catastrophic. There are various methods for fatigue assessment of welded joints however fracture mechanics concept are used for fatigue assessment in this report. In this study, Extended Finite Element Method (XFEM) simulations were performed using ABAQUS CAE software to study the fatigue properties under the given conditions. These cruciform joint models are applied under various loads. The fatigue lifespan and the crack propagation rate of the models were retrieved from the simulations results. Thereafter, these simulations results were compared with theoretical calculations. The fatigue lifespan of the cruciform joint with cracks were compared with a defect free cruciform joint to create a relation between the crack and the fatigue strength of the joint. The theoretical calculations are based on past research paper. The SN curve to predict the fatigue lifespan was plotted based on Basquin’s Equation while the crack propagation rate was calculated based on International Institute of Welding (IIW) guide. Bachelor of Engineering (Mechanical Engineering) 2020-06-09T06:35:50Z 2020-06-09T06:35:50Z 2020 Final Year Project (FYP) https://hdl.handle.net/10356/141593 en B375 application/pdf Nanyang Technological University
spellingShingle Engineering::Mechanical engineering
Muhammad Rohaizad
Finite Element Analysis (FEA) of fatigue case studies
title Finite Element Analysis (FEA) of fatigue case studies
title_full Finite Element Analysis (FEA) of fatigue case studies
title_fullStr Finite Element Analysis (FEA) of fatigue case studies
title_full_unstemmed Finite Element Analysis (FEA) of fatigue case studies
title_short Finite Element Analysis (FEA) of fatigue case studies
title_sort finite element analysis fea of fatigue case studies
topic Engineering::Mechanical engineering
url https://hdl.handle.net/10356/141593
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