Condition based gearbox maintenance for industry 4.0

Gearboxes continue to play a critical role in many industrial applications with various operational loads and environmental conditions. Maintenance is a crucial aspect of gearbox installations. Thus, a well-planned gearbox maintenance strategy reduces unplanned downtimes due to breakdown and ensures...

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Bibliographic Details
Main Author: Dwarakesh, Chandrasekar
Other Authors: Zhou Kun
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2020
Subjects:
Online Access:https://hdl.handle.net/10356/141754
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author Dwarakesh, Chandrasekar
author2 Zhou Kun
author_facet Zhou Kun
Dwarakesh, Chandrasekar
author_sort Dwarakesh, Chandrasekar
collection NTU
description Gearboxes continue to play a critical role in many industrial applications with various operational loads and environmental conditions. Maintenance is a crucial aspect of gearbox installations. Thus, a well-planned gearbox maintenance strategy reduces unplanned downtimes due to breakdown and ensures continuous operation during its service life. One such maintenance strategy is condition-based maintenance, which is supported by wireless sensor networks and other technological pillars which form the industry 4.0 paradigm. This report firstly covers some of the engineering concepts in gearbox tribology and vibration, which prove to be beneficial in identifying incipient faults within the gearbox. In addition, this report also presents an overview of the main subsystems in a wireless vibration sensor node, which is found in many wireless sensor networks. Finally, an experiment was conducted with a wireless vibration sensor node to study the vibration response of a gear box under various operating conditions.
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spelling ntu-10356/1417542023-03-04T19:22:50Z Condition based gearbox maintenance for industry 4.0 Dwarakesh, Chandrasekar Zhou Kun School of Mechanical and Aerospace Engineering kzhou@ntu.edu.sg Engineering::Mechanical engineering Gearboxes continue to play a critical role in many industrial applications with various operational loads and environmental conditions. Maintenance is a crucial aspect of gearbox installations. Thus, a well-planned gearbox maintenance strategy reduces unplanned downtimes due to breakdown and ensures continuous operation during its service life. One such maintenance strategy is condition-based maintenance, which is supported by wireless sensor networks and other technological pillars which form the industry 4.0 paradigm. This report firstly covers some of the engineering concepts in gearbox tribology and vibration, which prove to be beneficial in identifying incipient faults within the gearbox. In addition, this report also presents an overview of the main subsystems in a wireless vibration sensor node, which is found in many wireless sensor networks. Finally, an experiment was conducted with a wireless vibration sensor node to study the vibration response of a gear box under various operating conditions. Bachelor of Engineering (Mechanical Engineering) 2020-06-10T07:43:25Z 2020-06-10T07:43:25Z 2020 Final Year Project (FYP) https://hdl.handle.net/10356/141754 en B033 application/pdf Nanyang Technological University
spellingShingle Engineering::Mechanical engineering
Dwarakesh, Chandrasekar
Condition based gearbox maintenance for industry 4.0
title Condition based gearbox maintenance for industry 4.0
title_full Condition based gearbox maintenance for industry 4.0
title_fullStr Condition based gearbox maintenance for industry 4.0
title_full_unstemmed Condition based gearbox maintenance for industry 4.0
title_short Condition based gearbox maintenance for industry 4.0
title_sort condition based gearbox maintenance for industry 4 0
topic Engineering::Mechanical engineering
url https://hdl.handle.net/10356/141754
work_keys_str_mv AT dwarakeshchandrasekar conditionbasedgearboxmaintenanceforindustry40