Design of functionally graded materials by selective laser melting

Additive manufacturing has the unique capability of forming materials point by point and layer by layer with spatially varying microstructures. By engineering the microstructure, it is possible to build components with enhanced properties known as Functionally Graded Materials (FGM). FGM can be fabr...

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Main Author: Nair, Adarsh Ravikumaran
Other Authors: Matteo Seita
Format: Thesis-Master by Coursework
Language:English
Published: Nanyang Technological University 2021
Subjects:
Online Access:https://hdl.handle.net/10356/151412
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author Nair, Adarsh Ravikumaran
author2 Matteo Seita
author_facet Matteo Seita
Nair, Adarsh Ravikumaran
author_sort Nair, Adarsh Ravikumaran
collection NTU
description Additive manufacturing has the unique capability of forming materials point by point and layer by layer with spatially varying microstructures. By engineering the microstructure, it is possible to build components with enhanced properties known as Functionally Graded Materials (FGM). FGM can be fabricated in various ways such as mesostructures optimization, alloy composition gradient, nano twinning, or microstructure control. A process parameter study was conducted on selective laser melted 316L to print highly textured blocks (up to 23 times random distribution) with >99% density. The ability to spatially control texture is then demonstrated by printing checkerboard patterns of alternating controlled texture. It was found that additional considerations such as laser penetration depth must be accounted for to print samples with multiple discrete textures. Finally, finite element simulations are included to demonstrate potential applications for controlling deformation in components with site-specific materials properties.
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spelling ntu-10356/1514122021-06-17T08:08:12Z Design of functionally graded materials by selective laser melting Nair, Adarsh Ravikumaran Matteo Seita School of Mechanical and Aerospace Engineering Technical University of Munich mseita@ntu.edu.sg Engineering::Materials::Functional materials Additive manufacturing has the unique capability of forming materials point by point and layer by layer with spatially varying microstructures. By engineering the microstructure, it is possible to build components with enhanced properties known as Functionally Graded Materials (FGM). FGM can be fabricated in various ways such as mesostructures optimization, alloy composition gradient, nano twinning, or microstructure control. A process parameter study was conducted on selective laser melted 316L to print highly textured blocks (up to 23 times random distribution) with >99% density. The ability to spatially control texture is then demonstrated by printing checkerboard patterns of alternating controlled texture. It was found that additional considerations such as laser penetration depth must be accounted for to print samples with multiple discrete textures. Finally, finite element simulations are included to demonstrate potential applications for controlling deformation in components with site-specific materials properties. Master of Science (Aerospace Engineering) 2021-06-17T08:08:11Z 2021-06-17T08:08:11Z 2021 Thesis-Master by Coursework Nair, A. R. (2021). Design of functionally graded materials by selective laser melting. Master's thesis, Nanyang Technological University, Singapore. https://hdl.handle.net/10356/151412 https://hdl.handle.net/10356/151412 en 04MNP001361C160OOE01 application/pdf Nanyang Technological University
spellingShingle Engineering::Materials::Functional materials
Nair, Adarsh Ravikumaran
Design of functionally graded materials by selective laser melting
title Design of functionally graded materials by selective laser melting
title_full Design of functionally graded materials by selective laser melting
title_fullStr Design of functionally graded materials by selective laser melting
title_full_unstemmed Design of functionally graded materials by selective laser melting
title_short Design of functionally graded materials by selective laser melting
title_sort design of functionally graded materials by selective laser melting
topic Engineering::Materials::Functional materials
url https://hdl.handle.net/10356/151412
work_keys_str_mv AT nairadarshravikumaran designoffunctionallygradedmaterialsbyselectivelasermelting