Development of isolated type DC/DC converter for on-board power supply

A 20 kW high frequency DC/DC converter composed of two identical 10 kW units has been constructed for a hybrid vehicle application. Based on the requirement given, the Zero Voltage Switching Phase-Shifted Full Bridge topology has been selected and studied, from which analytical equations have been d...

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Main Author: Enrique Alejandro, Nunes Di Pierri
Other Authors: Josep Pou
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2021
Subjects:
Online Access:https://hdl.handle.net/10356/153854
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author Enrique Alejandro, Nunes Di Pierri
author2 Josep Pou
author_facet Josep Pou
Enrique Alejandro, Nunes Di Pierri
author_sort Enrique Alejandro, Nunes Di Pierri
collection NTU
description A 20 kW high frequency DC/DC converter composed of two identical 10 kW units has been constructed for a hybrid vehicle application. Based on the requirement given, the Zero Voltage Switching Phase-Shifted Full Bridge topology has been selected and studied, from which analytical equations have been derived for the design of the 10 kW units. Special attention has been given to the zero voltage switching transitions and the deadtime of the converter. Furthermore, a loss analysis has been followed to guide the system component selection. The design of magnetic components has also been addressed, including an inductor design and a review of the design principles for a high-frequency transformer. A voltage control scheme has been implemented with a PI controller based on the converter small-signal model, and the converter functionality has been confirmed by simulations. Finally, a converter prototype has been assembled and experiments have been conducted. Keywords: Phase-Shifted Full Bridge converter, zero voltage switching, high frequency, deadtime
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spelling ntu-10356/1538542023-07-07T18:01:03Z Development of isolated type DC/DC converter for on-board power supply Enrique Alejandro, Nunes Di Pierri Josep Pou School of Electrical and Electronic Engineering Rolls-Royce@NTU Corporate lab j.pou@ntu.edu.sg Engineering::Electrical and electronic engineering::Power electronics A 20 kW high frequency DC/DC converter composed of two identical 10 kW units has been constructed for a hybrid vehicle application. Based on the requirement given, the Zero Voltage Switching Phase-Shifted Full Bridge topology has been selected and studied, from which analytical equations have been derived for the design of the 10 kW units. Special attention has been given to the zero voltage switching transitions and the deadtime of the converter. Furthermore, a loss analysis has been followed to guide the system component selection. The design of magnetic components has also been addressed, including an inductor design and a review of the design principles for a high-frequency transformer. A voltage control scheme has been implemented with a PI controller based on the converter small-signal model, and the converter functionality has been confirmed by simulations. Finally, a converter prototype has been assembled and experiments have been conducted. Keywords: Phase-Shifted Full Bridge converter, zero voltage switching, high frequency, deadtime Bachelor of Engineering (Electrical and Electronic Engineering) 2021-12-15T01:58:34Z 2021-12-15T01:58:34Z 2021 Final Year Project (FYP) Enrique Alejandro, N. D. P. (2021). Development of isolated type DC/DC converter for on-board power supply. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/153854 https://hdl.handle.net/10356/153854 en application/pdf Nanyang Technological University
spellingShingle Engineering::Electrical and electronic engineering::Power electronics
Enrique Alejandro, Nunes Di Pierri
Development of isolated type DC/DC converter for on-board power supply
title Development of isolated type DC/DC converter for on-board power supply
title_full Development of isolated type DC/DC converter for on-board power supply
title_fullStr Development of isolated type DC/DC converter for on-board power supply
title_full_unstemmed Development of isolated type DC/DC converter for on-board power supply
title_short Development of isolated type DC/DC converter for on-board power supply
title_sort development of isolated type dc dc converter for on board power supply
topic Engineering::Electrical and electronic engineering::Power electronics
url https://hdl.handle.net/10356/153854
work_keys_str_mv AT enriquealejandronunesdipierri developmentofisolatedtypedcdcconverterforonboardpowersupply