Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing

Multi Jet Fusion (MJF) is a pioneering and highly efficient powder bed fusion additive manufacturing technique. However, even with the addition of reinforced glass fibers (GFs), MJF-printed polyamide 12 (PA12) objects still have lower mechanical strength as compared to many commercial polymer compos...

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Main Authors: Liu, Xiaojiang, Tey, Wei Shian, Choo, Jasper Yeng Chee, Chen, Jiayao, Tan, Pengfei, Cai, Chao, Ong, Adrian, Zhao, Lihua, Zhou, Kun
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/159870
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author Liu, Xiaojiang
Tey, Wei Shian
Choo, Jasper Yeng Chee
Chen, Jiayao
Tan, Pengfei
Cai, Chao
Ong, Adrian
Zhao, Lihua
Zhou, Kun
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Liu, Xiaojiang
Tey, Wei Shian
Choo, Jasper Yeng Chee
Chen, Jiayao
Tan, Pengfei
Cai, Chao
Ong, Adrian
Zhao, Lihua
Zhou, Kun
author_sort Liu, Xiaojiang
collection NTU
description Multi Jet Fusion (MJF) is a pioneering and highly efficient powder bed fusion additive manufacturing technique. However, even with the addition of reinforced glass fibers (GFs), MJF-printed polyamide 12 (PA12) objects still have lower mechanical strength as compared to many commercial polymer composites. In this work, a high-temperature (173 °C, near the onset melting temperature of PA12) annealing process is developed to remarkably enhance the mechanical strength of MJF-printed PA12 and GF/PA12 composites. Specifically, the ultimate tensile strength (UTS)/tensile modulus of PA12 and GF/PA12 specimens are increased by 20.8%/48.5% and 22.8%/30.6%, respectively. The mechanical performance of GF/PA12 specimens is better than that of previously reported MJF- and Selective Laser Sintering (SLS)-printed PA12, glass bead/PA12, and GF/PA12 composites. Moreover, the melting temperatures of both PA12 and GF/PA12 specimens are increased by more than 5 °C after the annealing process. Further experimental results reveal that the crystallinity increase is the primary enhancement mechanism of the high-temperature annealing. It is envisioned that a similar approach can also be applied to other SLS- and MJF-printed polymers and composites for mechanical enhancement.
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spelling ntu-10356/1598702022-07-05T01:42:58Z Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing Liu, Xiaojiang Tey, Wei Shian Choo, Jasper Yeng Chee Chen, Jiayao Tan, Pengfei Cai, Chao Ong, Adrian Zhao, Lihua Zhou, Kun School of Mechanical and Aerospace Engineering HP-NTU Digital Manufacturing Corporate Lab Singapore Centre for 3D Printing Engineering::Mechanical engineering Multi Jet Fusion 3D Printing Multi Jet Fusion (MJF) is a pioneering and highly efficient powder bed fusion additive manufacturing technique. However, even with the addition of reinforced glass fibers (GFs), MJF-printed polyamide 12 (PA12) objects still have lower mechanical strength as compared to many commercial polymer composites. In this work, a high-temperature (173 °C, near the onset melting temperature of PA12) annealing process is developed to remarkably enhance the mechanical strength of MJF-printed PA12 and GF/PA12 composites. Specifically, the ultimate tensile strength (UTS)/tensile modulus of PA12 and GF/PA12 specimens are increased by 20.8%/48.5% and 22.8%/30.6%, respectively. The mechanical performance of GF/PA12 specimens is better than that of previously reported MJF- and Selective Laser Sintering (SLS)-printed PA12, glass bead/PA12, and GF/PA12 composites. Moreover, the melting temperatures of both PA12 and GF/PA12 specimens are increased by more than 5 °C after the annealing process. Further experimental results reveal that the crystallinity increase is the primary enhancement mechanism of the high-temperature annealing. It is envisioned that a similar approach can also be applied to other SLS- and MJF-printed polymers and composites for mechanical enhancement. This study is supported under the RIE2020 Industry Alignment Fund – Industry Collaboration Projects (IAF-ICP) Funding Initiative, as well as cash and in-kind contribution from the industry partner, HP Inc., through the HP-NTU Digital Manufacturing Corporate Lab. 2022-07-05T01:42:58Z 2022-07-05T01:42:58Z 2021 Journal Article Liu, X., Tey, W. S., Choo, J. Y. C., Chen, J., Tan, P., Cai, C., Ong, A., Zhao, L. & Zhou, K. (2021). Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing. Additive Manufacturing, 46, 102205-. https://dx.doi.org/10.1016/j.addma.2021.102205 2214-7810 https://hdl.handle.net/10356/159870 10.1016/j.addma.2021.102205 2-s2.0-85111795258 46 102205 en Additive Manufacturing © 2021 Elsevier B.V. All rights reserved.
spellingShingle Engineering::Mechanical engineering
Multi Jet Fusion
3D Printing
Liu, Xiaojiang
Tey, Wei Shian
Choo, Jasper Yeng Chee
Chen, Jiayao
Tan, Pengfei
Cai, Chao
Ong, Adrian
Zhao, Lihua
Zhou, Kun
Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title_full Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title_fullStr Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title_full_unstemmed Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title_short Enhancing the mechanical strength of Multi Jet Fusion–printed polyamide 12 and its glass fiber-reinforced composite via high-temperature annealing
title_sort enhancing the mechanical strength of multi jet fusion printed polyamide 12 and its glass fiber reinforced composite via high temperature annealing
topic Engineering::Mechanical engineering
Multi Jet Fusion
3D Printing
url https://hdl.handle.net/10356/159870
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