Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles

Zirconia-toughened alumina ceramic particle (ZTAP)-reinforced high Cr cast Fe matrix composites (ZTAP/Fe composites) are promising advanced wear-resistant materials. However, due to wear and tear, the ceramic particles may shed from the Fe matrix because of their low interfacial bonding properties....

Full description

Bibliographic Details
Main Authors: Li, Cong, Li, Yefei, Shi, Jing, Li, Bo, Du, Yuzhou, Goei, Ronn, Gao, Yimin, Shah, Intizar Ali, Zhao, Siyong, Tok, Alfred Iing Yoong
Other Authors: School of Materials Science and Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/160134
_version_ 1826118663131889664
author Li, Cong
Li, Yefei
Shi, Jing
Li, Bo
Du, Yuzhou
Goei, Ronn
Gao, Yimin
Shah, Intizar Ali
Zhao, Siyong
Tok, Alfred Iing Yoong
author2 School of Materials Science and Engineering
author_facet School of Materials Science and Engineering
Li, Cong
Li, Yefei
Shi, Jing
Li, Bo
Du, Yuzhou
Goei, Ronn
Gao, Yimin
Shah, Intizar Ali
Zhao, Siyong
Tok, Alfred Iing Yoong
author_sort Li, Cong
collection NTU
description Zirconia-toughened alumina ceramic particle (ZTAP)-reinforced high Cr cast Fe matrix composites (ZTAP/Fe composites) are promising advanced wear-resistant materials. However, due to wear and tear, the ceramic particles may shed from the Fe matrix because of their low interfacial bonding properties. In the present work, we investigated interfacial characteristics and abrasive wear behaviours of ZTAP/Fe composites. Results showed that sintering played a significant role in the formation of sintering necks and consequently affected both compressive strengths and porosities of ZTA ceramic preforms. Optimum compressive strength (44.3 MPa) and porosity (25.2%) were obtained when sintering was performed at 1350 °C for 1 h. Subsequently, ZTAP/Fe composites without evident defects were fabricated by infiltration casting. Scanning electron microscopy, electron probe microanalysis and transmission electron microscopy were also used to analyse the microstructures and phase constituents of the interfacial layers of composites. Effects of applied wear loads on the wear behaviour evolutions and wear mechanisms of composites were examined. Wear resistances of ZTAP/Fe composites were found to be 1.64–2.21 times as compared to the Cr15 specimen.
first_indexed 2024-10-01T04:47:30Z
format Journal Article
id ntu-10356/160134
institution Nanyang Technological University
language English
last_indexed 2024-10-01T04:47:30Z
publishDate 2022
record_format dspace
spelling ntu-10356/1601342022-07-13T04:57:15Z Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles Li, Cong Li, Yefei Shi, Jing Li, Bo Du, Yuzhou Goei, Ronn Gao, Yimin Shah, Intizar Ali Zhao, Siyong Tok, Alfred Iing Yoong School of Materials Science and Engineering Engineering::Materials Sintering ZTA Ceramic Zirconia-toughened alumina ceramic particle (ZTAP)-reinforced high Cr cast Fe matrix composites (ZTAP/Fe composites) are promising advanced wear-resistant materials. However, due to wear and tear, the ceramic particles may shed from the Fe matrix because of their low interfacial bonding properties. In the present work, we investigated interfacial characteristics and abrasive wear behaviours of ZTAP/Fe composites. Results showed that sintering played a significant role in the formation of sintering necks and consequently affected both compressive strengths and porosities of ZTA ceramic preforms. Optimum compressive strength (44.3 MPa) and porosity (25.2%) were obtained when sintering was performed at 1350 °C for 1 h. Subsequently, ZTAP/Fe composites without evident defects were fabricated by infiltration casting. Scanning electron microscopy, electron probe microanalysis and transmission electron microscopy were also used to analyse the microstructures and phase constituents of the interfacial layers of composites. Effects of applied wear loads on the wear behaviour evolutions and wear mechanisms of composites were examined. Wear resistances of ZTAP/Fe composites were found to be 1.64–2.21 times as compared to the Cr15 specimen. This work was funded by the National Natural Science Foundation of China (No. 51805408, 52175184), Guangxi Innovation Driven Development Project (GUIKEA A18242001), the Key-Area Research and Development Program of Guangdong Province (2019B010942001), and the Fundamental Research Funds for the Central Universities of China (xzy012019001, xtr0118008). 2022-07-13T04:57:15Z 2022-07-13T04:57:15Z 2022 Journal Article Li, C., Li, Y., Shi, J., Li, B., Du, Y., Goei, R., Gao, Y., Shah, I. A., Zhao, S. & Tok, A. I. Y. (2022). Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles. Ceramics International, 48(1), 1293-1305. https://dx.doi.org/10.1016/j.ceramint.2021.09.214 0272-8842 https://hdl.handle.net/10356/160134 10.1016/j.ceramint.2021.09.214 2-s2.0-85115797449 1 48 1293 1305 en Ceramics International © 2021 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
spellingShingle Engineering::Materials
Sintering
ZTA Ceramic
Li, Cong
Li, Yefei
Shi, Jing
Li, Bo
Du, Yuzhou
Goei, Ronn
Gao, Yimin
Shah, Intizar Ali
Zhao, Siyong
Tok, Alfred Iing Yoong
Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title_full Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title_fullStr Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title_full_unstemmed Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title_short Interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia-toughened alumina ceramic particles
title_sort interfacial characteristics and wear performances of iron matrix composites reinforced with zirconia toughened alumina ceramic particles
topic Engineering::Materials
Sintering
ZTA Ceramic
url https://hdl.handle.net/10356/160134
work_keys_str_mv AT licong interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT liyefei interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT shijing interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT libo interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT duyuzhou interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT goeironn interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT gaoyimin interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT shahintizarali interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT zhaosiyong interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles
AT tokalfrediingyoong interfacialcharacteristicsandwearperformancesofironmatrixcompositesreinforcedwithzirconiatoughenedaluminaceramicparticles