Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger

LLC resonant converter is one of the most commonly adopted topologies for electric vehicle (EV) battery charging. However, due to the wide variation range of battery voltages, applying conventional LLC resonant converters usually results in relatively larger magnetic size and lower power density. Th...

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Main Authors: Wu, Jiayang, Li, Sinan, Tan, Siew-Chong, Hui, Ron Shu-Yuen
Other Authors: School of Electrical and Electronic Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/160481
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author Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
author2 School of Electrical and Electronic Engineering
author_facet School of Electrical and Electronic Engineering
Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
author_sort Wu, Jiayang
collection NTU
description LLC resonant converter is one of the most commonly adopted topologies for electric vehicle (EV) battery charging. However, due to the wide variation range of battery voltages, applying conventional LLC resonant converters usually results in relatively larger magnetic size and lower power density. This article presents a novel approach to improve the power density performance of LLC resonant converters for EV charging. It leverages the existing capacitor-clamped LLC topology, which was originally proposed for applications needing overcurrent protection, while innovatively operating the converter in the capacitive (rather than inductive) region of conventional LLC resonant converters. Results in this work using our proposed design method show that when working in the capacitive region, the capacitor-clamped LLC converter can not only realize zero-voltage switching in the MOSFETs and zero-current switching in the output diodes but also significantly reduce the flux linkage requirement in the transformer compared to conventional LLC. This leads to an elegant solution that optimally minimizes the size of magnetics for increased power density while reducing costs. The merits of the capacitor-clamped LLC converter with the proposed design method are validated by a 400 W, 200 V input, 125-210 V output range prototype, which achieves an efficiency of 98.13% at the maximum output power.
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spelling ntu-10356/1604812022-08-02T05:40:20Z Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger Wu, Jiayang Li, Sinan Tan, Siew-Chong Hui, Ron Shu-Yuen School of Electrical and Electronic Engineering Engineering::Electrical and electronic engineering Electric Vehicle Charging High Power Density LLC resonant converter is one of the most commonly adopted topologies for electric vehicle (EV) battery charging. However, due to the wide variation range of battery voltages, applying conventional LLC resonant converters usually results in relatively larger magnetic size and lower power density. This article presents a novel approach to improve the power density performance of LLC resonant converters for EV charging. It leverages the existing capacitor-clamped LLC topology, which was originally proposed for applications needing overcurrent protection, while innovatively operating the converter in the capacitive (rather than inductive) region of conventional LLC resonant converters. Results in this work using our proposed design method show that when working in the capacitive region, the capacitor-clamped LLC converter can not only realize zero-voltage switching in the MOSFETs and zero-current switching in the output diodes but also significantly reduce the flux linkage requirement in the transformer compared to conventional LLC. This leads to an elegant solution that optimally minimizes the size of magnetics for increased power density while reducing costs. The merits of the capacitor-clamped LLC converter with the proposed design method are validated by a 400 W, 200 V input, 125-210 V output range prototype, which achieves an efficiency of 98.13% at the maximum output power. This work was supported in part by the Hong Kong Research Grant Council under GRF Project 17205817 and in part by the Australian Research Council under DECRA Project DE210100473. 2022-07-25T05:53:59Z 2022-07-25T05:53:59Z 2021 Journal Article Wu, J., Li, S., Tan, S. & Hui, R. S. (2021). Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger. IEEE Transactions On Power Electronics, 36(10), 11456-11468. https://dx.doi.org/10.1109/TPEL.2021.3068693 0885-8993 https://hdl.handle.net/10356/160481 10.1109/TPEL.2021.3068693 2-s2.0-85103284576 10 36 11456 11468 en IEEE Transactions on Power Electronics © 2021 IEEE. All rights reserved.
spellingShingle Engineering::Electrical and electronic engineering
Electric Vehicle Charging
High Power Density
Wu, Jiayang
Li, Sinan
Tan, Siew-Chong
Hui, Ron Shu-Yuen
Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title_full Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title_fullStr Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title_full_unstemmed Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title_short Capacitor-clamped LLC resonant converter operating in capacitive region for high-power-density EV charger
title_sort capacitor clamped llc resonant converter operating in capacitive region for high power density ev charger
topic Engineering::Electrical and electronic engineering
Electric Vehicle Charging
High Power Density
url https://hdl.handle.net/10356/160481
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