Parametric investigation of flexographic printing processes for R2R printed electronics

Recent technological advancement in flexographic printing has allowed flexography to catch up with other R2R processes such as gravure printing in the printed electronics field. However, there are many process parameters involved in flexography that can affect the print quality. This work attempted...

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Main Authors: Zhong, Zhao Wei, Ee, J. H., Chen, S. H., Shan, X. C.
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/161051
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author Zhong, Zhao Wei
Ee, J. H.
Chen, S. H.
Shan, X. C.
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Zhong, Zhao Wei
Ee, J. H.
Chen, S. H.
Shan, X. C.
author_sort Zhong, Zhao Wei
collection NTU
description Recent technological advancement in flexographic printing has allowed flexography to catch up with other R2R processes such as gravure printing in the printed electronics field. However, there are many process parameters involved in flexography that can affect the print quality. This work attempted to achieve finer line printing compared to the current 45–100 µm printed line width range of flexography by manipulating and studying these process parameters. A design of experiments was conducted to investigate the influence and interaction of various process parameters such as anilox volume, anilox force and printing force on the printed line width. After identifying the key process parameter from the design of experiments, another in-depth study of the key process parameter was conducted to further investigate how printed line width was affected. The results showed that the printing plate was elastically deformed with a range of 50–400 N printing forces. Beyond the 400-N printing force, the printing plate experienced plastic deformation.
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spelling ntu-10356/1610512022-08-12T07:37:38Z Parametric investigation of flexographic printing processes for R2R printed electronics Zhong, Zhao Wei Ee, J. H. Chen, S. H. Shan, X. C. School of Mechanical and Aerospace Engineering Singapore Institute of Manufacturing Technology Engineering::Mechanical engineering Flexography Printing Recent technological advancement in flexographic printing has allowed flexography to catch up with other R2R processes such as gravure printing in the printed electronics field. However, there are many process parameters involved in flexography that can affect the print quality. This work attempted to achieve finer line printing compared to the current 45–100 µm printed line width range of flexography by manipulating and studying these process parameters. A design of experiments was conducted to investigate the influence and interaction of various process parameters such as anilox volume, anilox force and printing force on the printed line width. After identifying the key process parameter from the design of experiments, another in-depth study of the key process parameter was conducted to further investigate how printed line width was affected. The results showed that the printing plate was elastically deformed with a range of 50–400 N printing forces. Beyond the 400-N printing force, the printing plate experienced plastic deformation. 2022-08-12T07:37:38Z 2022-08-12T07:37:38Z 2020 Journal Article Zhong, Z. W., Ee, J. H., Chen, S. H. & Shan, X. C. (2020). Parametric investigation of flexographic printing processes for R2R printed electronics. Materials and Manufacturing Processes, 35(5), 564-571. https://dx.doi.org/10.1080/10426914.2020.1732411 1042-6914 https://hdl.handle.net/10356/161051 10.1080/10426914.2020.1732411 2-s2.0-85081225701 5 35 564 571 en Materials and Manufacturing Processes © 2020 Taylor & Francis. All rights reserved.
spellingShingle Engineering::Mechanical engineering
Flexography
Printing
Zhong, Zhao Wei
Ee, J. H.
Chen, S. H.
Shan, X. C.
Parametric investigation of flexographic printing processes for R2R printed electronics
title Parametric investigation of flexographic printing processes for R2R printed electronics
title_full Parametric investigation of flexographic printing processes for R2R printed electronics
title_fullStr Parametric investigation of flexographic printing processes for R2R printed electronics
title_full_unstemmed Parametric investigation of flexographic printing processes for R2R printed electronics
title_short Parametric investigation of flexographic printing processes for R2R printed electronics
title_sort parametric investigation of flexographic printing processes for r2r printed electronics
topic Engineering::Mechanical engineering
Flexography
Printing
url https://hdl.handle.net/10356/161051
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