Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks

The Half-Skip Total Focusing Method (HSTFM) is an ultrasonic array post-processing (imaging) technique. The method allows surface-breaking cracks (SBCs) to be imaged and also sized using 6 dB drop rule. The HSTFM has previously been used to size SBCs initiating from flat and horizontal walls. Howeve...

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Main Authors: Saini, Abhishek, Felice, Maria V., Fan, Zheng, Lane, Christopher J. L.
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/161196
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author Saini, Abhishek
Felice, Maria V.
Fan, Zheng
Lane, Christopher J. L.
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Saini, Abhishek
Felice, Maria V.
Fan, Zheng
Lane, Christopher J. L.
author_sort Saini, Abhishek
collection NTU
description The Half-Skip Total Focusing Method (HSTFM) is an ultrasonic array post-processing (imaging) technique. The method allows surface-breaking cracks (SBCs) to be imaged and also sized using 6 dB drop rule. The HSTFM has previously been used to size SBCs initiating from flat and horizontal walls. However, there has been limited research to optimise the method in a rigours manner and quantitatively determine the performance of the HSTFM to size cracks accurately. In this paper, the SBCs characterization capability of the HSTFM was tested and applied on both numerically simulated and experimentally generated data. Under numerical simulation, considering the travel time of ultrasonic signals as per the ray theory, first, a mathematical framework was developed for the HSTFM imaging algorithm. Then, a quantitative parametric study, using the finite element method and point reflector model, was performed to evaluate the sizing capability of the HSTFM under different scenarios. These scenarios include the position of the ultrasonic array relative to the crack, the accuracy of the acoustic velocity, the height of the sample, the slope of the back wall, and the tilting angle of the defect. For each of the array configuration, the crack-sizing range (the smallest and largest Through Wall Extent (TWE) of a crack) that can be measured using the HSTFM was calculated. Thereafter, experimental validation was performed, where an excellent match with the numerical results was observed.
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spelling ntu-10356/1611962022-08-19T03:52:59Z Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks Saini, Abhishek Felice, Maria V. Fan, Zheng Lane, Christopher J. L. School of Mechanical and Aerospace Engineering Engineering::Materials Surface-Breaking Cracks Defect Sizing The Half-Skip Total Focusing Method (HSTFM) is an ultrasonic array post-processing (imaging) technique. The method allows surface-breaking cracks (SBCs) to be imaged and also sized using 6 dB drop rule. The HSTFM has previously been used to size SBCs initiating from flat and horizontal walls. However, there has been limited research to optimise the method in a rigours manner and quantitatively determine the performance of the HSTFM to size cracks accurately. In this paper, the SBCs characterization capability of the HSTFM was tested and applied on both numerically simulated and experimentally generated data. Under numerical simulation, considering the travel time of ultrasonic signals as per the ray theory, first, a mathematical framework was developed for the HSTFM imaging algorithm. Then, a quantitative parametric study, using the finite element method and point reflector model, was performed to evaluate the sizing capability of the HSTFM under different scenarios. These scenarios include the position of the ultrasonic array relative to the crack, the accuracy of the acoustic velocity, the height of the sample, the slope of the back wall, and the tilting angle of the defect. For each of the array configuration, the crack-sizing range (the smallest and largest Through Wall Extent (TWE) of a crack) that can be measured using the HSTFM was calculated. Thereafter, experimental validation was performed, where an excellent match with the numerical results was observed. Nanyang Technological University National Research Foundation (NRF) This research work was conducted in the SMRT-NTU Smart Urban Rail Corporate Laboratory with funding support from the National Research Foundation (NRF), SMRT and Nanyang Technological University. 2022-08-19T03:52:59Z 2022-08-19T03:52:59Z 2020 Journal Article Saini, A., Felice, M. V., Fan, Z. & Lane, C. J. L. (2020). Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks. NDT & E International, 116, 102365-. https://dx.doi.org/10.1016/j.ndteint.2020.102365 0963-8695 https://hdl.handle.net/10356/161196 10.1016/j.ndteint.2020.102365 2-s2.0-85092114602 116 102365 en NDT & E International © 2020 Elsevier Ltd. All rights reserved.
spellingShingle Engineering::Materials
Surface-Breaking Cracks
Defect Sizing
Saini, Abhishek
Felice, Maria V.
Fan, Zheng
Lane, Christopher J. L.
Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title_full Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title_fullStr Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title_full_unstemmed Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title_short Optimisation of the Half-Skip Total Focusing Method (HSTFM) parameters for sizing surface-breaking cracks
title_sort optimisation of the half skip total focusing method hstfm parameters for sizing surface breaking cracks
topic Engineering::Materials
Surface-Breaking Cracks
Defect Sizing
url https://hdl.handle.net/10356/161196
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AT felicemariav optimisationofthehalfskiptotalfocusingmethodhstfmparametersforsizingsurfacebreakingcracks
AT fanzheng optimisationofthehalfskiptotalfocusingmethodhstfmparametersforsizingsurfacebreakingcracks
AT lanechristopherjl optimisationofthehalfskiptotalfocusingmethodhstfmparametersforsizingsurfacebreakingcracks