A mechanically interlocking strategy based on conductive microbridges for stretchable electronics

Stretchable electronics incorporating critical sensing, data transmission, display and powering functionalities, is crucial to emerging wearable healthcare applications. To date, methods to achieve stretchability of individual functional devices have been extensively investigated. However, integrati...

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Main Authors: Zhu, Ming, Ji, Shaobo, Luo, Yifei, Zhang, Feilong, Liu, Zhihua, Wang, Changxian, Lv, Zhisheng, Jiang, Ying, Wang, Ming, Cui, Zequn, Li, Guanglin, Jiang, Longtao, Liu, Zhiyuan, Chen, Xiaodong
Other Authors: School of Materials Science and Engineering
Format: Journal Article
Language:English
Published: 2022
Subjects:
Online Access:https://hdl.handle.net/10356/161454
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author Zhu, Ming
Ji, Shaobo
Luo, Yifei
Zhang, Feilong
Liu, Zhihua
Wang, Changxian
Lv, Zhisheng
Jiang, Ying
Wang, Ming
Cui, Zequn
Li, Guanglin
Jiang, Longtao
Liu, Zhiyuan
Chen, Xiaodong
author2 School of Materials Science and Engineering
author_facet School of Materials Science and Engineering
Zhu, Ming
Ji, Shaobo
Luo, Yifei
Zhang, Feilong
Liu, Zhihua
Wang, Changxian
Lv, Zhisheng
Jiang, Ying
Wang, Ming
Cui, Zequn
Li, Guanglin
Jiang, Longtao
Liu, Zhiyuan
Chen, Xiaodong
author_sort Zhu, Ming
collection NTU
description Stretchable electronics incorporating critical sensing, data transmission, display and powering functionalities, is crucial to emerging wearable healthcare applications. To date, methods to achieve stretchability of individual functional devices have been extensively investigated. However, integration strategies of these stretchable devices to achieve all-stretchable systems are still under exploration, in which the reliable stretchable interconnection is a key element. Here, solderless stretchable interconnections based on mechanically interlocking microbridges are developed to realize the assembly of individual stretchable devices onto soft patternable circuits toward multifunctional all-stretchable platforms. This stretchable interconnection can effectively bridge interlayer conductivity with tight adhesion through both conductive microbridges and selectively distributed adhesive polymer. Consequently, enhanced stretchability up to a strain of 35% (R/R0  ≤ 5) is shown, compared with conventional solder-assisted connections which lose electrical conduction at a strain of less than 5% (R/R0  ≈ 30). As a proof of concept, a self-powered all-stretchable data-acquisition platform is fabricated by surface mounting a stretchable strain sensor and a supercapacitor onto a soft circuit through solderless interconnections. This solderless interconnecting strategy for surface-mountable devices can be utilized as a valuable technology for the integration of stretchable devices to achieve all-soft multifunctional systems.
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spelling ntu-10356/1614542023-07-14T16:05:18Z A mechanically interlocking strategy based on conductive microbridges for stretchable electronics Zhu, Ming Ji, Shaobo Luo, Yifei Zhang, Feilong Liu, Zhihua Wang, Changxian Lv, Zhisheng Jiang, Ying Wang, Ming Cui, Zequn Li, Guanglin Jiang, Longtao Liu, Zhiyuan Chen, Xiaodong School of Materials Science and Engineering Institute of Materials Research and Engineering, A*STAR Innovative Centre for Flexible Devices Engineering::Materials Engineering::Materials::Electronic packaging materials All-Stretchable Platforms Healthcare Electronics Stretchable electronics incorporating critical sensing, data transmission, display and powering functionalities, is crucial to emerging wearable healthcare applications. To date, methods to achieve stretchability of individual functional devices have been extensively investigated. However, integration strategies of these stretchable devices to achieve all-stretchable systems are still under exploration, in which the reliable stretchable interconnection is a key element. Here, solderless stretchable interconnections based on mechanically interlocking microbridges are developed to realize the assembly of individual stretchable devices onto soft patternable circuits toward multifunctional all-stretchable platforms. This stretchable interconnection can effectively bridge interlayer conductivity with tight adhesion through both conductive microbridges and selectively distributed adhesive polymer. Consequently, enhanced stretchability up to a strain of 35% (R/R0  ≤ 5) is shown, compared with conventional solder-assisted connections which lose electrical conduction at a strain of less than 5% (R/R0  ≈ 30). As a proof of concept, a self-powered all-stretchable data-acquisition platform is fabricated by surface mounting a stretchable strain sensor and a supercapacitor onto a soft circuit through solderless interconnections. This solderless interconnecting strategy for surface-mountable devices can be utilized as a valuable technology for the integration of stretchable devices to achieve all-soft multifunctional systems. Agency for Science, Technology and Research (A*STAR) Submitted/Accepted version The authors are thankful for the financial support from the Agency for Science, Technology and Research (A*STAR) under its AME Programmatic Funding Scheme (project no. A18A1b0045), Cyber-Physiochemical Interfaces (CPI) Programme, Guangdong-Hong Kong-Macao Joint Laboratory of Human-Machine Intelligence-Synergy Systems (#2019B12120500), the National Natural Science Foundation of China (#81927804), and the funding of China Scholarship Council (CSC). 2022-09-07T03:03:06Z 2022-09-07T03:03:06Z 2022 Journal Article Zhu, M., Ji, S., Luo, Y., Zhang, F., Liu, Z., Wang, C., Lv, Z., Jiang, Y., Wang, M., Cui, Z., Li, G., Jiang, L., Liu, Z. & Chen, X. (2022). A mechanically interlocking strategy based on conductive microbridges for stretchable electronics. Advanced Materials, 34(7), 2101339-. https://dx.doi.org/10.1002/adma.202101339 0935-9648 https://hdl.handle.net/10356/161454 10.1002/adma.202101339 34978104 2-s2.0-85122163674 7 34 2101339 en A18A1b0045 Advanced Materials This is the peer reviewed version of the following article: Zhu, M., Ji, S., Luo, Y., Zhang, F., Liu, Z., Wang, C., Lv, Z., Jiang, Y., Wang, M., Cui, Z., Li, G., Jiang, L., Liu, Z. & Chen, X. (2022). A mechanically interlocking strategy based on conductive microbridges for stretchable electronics. Advanced Materials, 34(7), 2101339-, which has been published in final form at https://doi.org/10.1002/adma.202101339. This article may be used for non-commercial purposes in accordance with Wiley Terms and Conditions for Use of Self-Archived Versions. application/pdf application/pdf
spellingShingle Engineering::Materials
Engineering::Materials::Electronic packaging materials
All-Stretchable Platforms
Healthcare Electronics
Zhu, Ming
Ji, Shaobo
Luo, Yifei
Zhang, Feilong
Liu, Zhihua
Wang, Changxian
Lv, Zhisheng
Jiang, Ying
Wang, Ming
Cui, Zequn
Li, Guanglin
Jiang, Longtao
Liu, Zhiyuan
Chen, Xiaodong
A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title_full A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title_fullStr A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title_full_unstemmed A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title_short A mechanically interlocking strategy based on conductive microbridges for stretchable electronics
title_sort mechanically interlocking strategy based on conductive microbridges for stretchable electronics
topic Engineering::Materials
Engineering::Materials::Electronic packaging materials
All-Stretchable Platforms
Healthcare Electronics
url https://hdl.handle.net/10356/161454
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