Inorganic transparent intumescent interlayer coatings for fire rated glass

An inorganic alkali silicate based fire-resistant coating has been developed for laminated glass to slow the spread of heat in the case of a fire breakout by the mechanism of intumescing. Various formulations of the interlayer coating were synthesized with different SiO2 : M2O molar ratios using col...

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Main Author: Lin, Nicole Xi
Other Authors: Aravind Dasari
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2023
Subjects:
Online Access:https://hdl.handle.net/10356/165767
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author Lin, Nicole Xi
author2 Aravind Dasari
author_facet Aravind Dasari
Lin, Nicole Xi
author_sort Lin, Nicole Xi
collection NTU
description An inorganic alkali silicate based fire-resistant coating has been developed for laminated glass to slow the spread of heat in the case of a fire breakout by the mechanism of intumescing. Various formulations of the interlayer coating were synthesized with different SiO2 : M2O molar ratios using colloidal silica solution with the addition of an alkali silicate. The incorporation of silica particles was found to improve the water stability of hygroscopic silicate-based coatings that are commonly used commercially. This study investigates the stability of the fire-resistant coatings by subjecting their bulk forms to high and low humidity conditions. The effect of silicate on the transparency of the coatings were then explored using X-ray Diffraction (XRD) analysis. The study also assesses the fire performance of the coating based on its SiO2 : M2O molar ratio, colloidal silica particle size, and the type of metal alkali cation used. Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), intumescent and ISO 834 furnace tests, and XRD analysis were employed to characterize the coatings so as to identify the key factors affecting contributing to their performance. The lab synthesized fire rated coatings were found to exhibit superb stability in terms of retaining its form and transparency after exposure to high and low humidity conditions. Thermal analysis showed that a larger SiO2 : M2O molar ratio corresponds to higher dehydration temperatures and lower enthalpies while intumescent tests revealed that such samples demonstrated lower degrees but more stable intumescent materials. Finally, XRD analysis proved that the addition of silicate does in fact plays a role on the transparency of the sample by improving the dispersity of the colloidal silica particles and facilitating their separation to prevent agglomeration. It also provides insights on the intumescence structure of the material at various temperatures. It was demonstrated that the stability of the intumescent material, as well as the thermal properties of the fire-resistant coating are key factors for superior fire performance.
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spelling ntu-10356/1657672023-04-15T16:46:33Z Inorganic transparent intumescent interlayer coatings for fire rated glass Lin, Nicole Xi Aravind Dasari School of Materials Science and Engineering aravind@ntu.edu.sg Engineering::Materials An inorganic alkali silicate based fire-resistant coating has been developed for laminated glass to slow the spread of heat in the case of a fire breakout by the mechanism of intumescing. Various formulations of the interlayer coating were synthesized with different SiO2 : M2O molar ratios using colloidal silica solution with the addition of an alkali silicate. The incorporation of silica particles was found to improve the water stability of hygroscopic silicate-based coatings that are commonly used commercially. This study investigates the stability of the fire-resistant coatings by subjecting their bulk forms to high and low humidity conditions. The effect of silicate on the transparency of the coatings were then explored using X-ray Diffraction (XRD) analysis. The study also assesses the fire performance of the coating based on its SiO2 : M2O molar ratio, colloidal silica particle size, and the type of metal alkali cation used. Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), intumescent and ISO 834 furnace tests, and XRD analysis were employed to characterize the coatings so as to identify the key factors affecting contributing to their performance. The lab synthesized fire rated coatings were found to exhibit superb stability in terms of retaining its form and transparency after exposure to high and low humidity conditions. Thermal analysis showed that a larger SiO2 : M2O molar ratio corresponds to higher dehydration temperatures and lower enthalpies while intumescent tests revealed that such samples demonstrated lower degrees but more stable intumescent materials. Finally, XRD analysis proved that the addition of silicate does in fact plays a role on the transparency of the sample by improving the dispersity of the colloidal silica particles and facilitating their separation to prevent agglomeration. It also provides insights on the intumescence structure of the material at various temperatures. It was demonstrated that the stability of the intumescent material, as well as the thermal properties of the fire-resistant coating are key factors for superior fire performance. Bachelor of Engineering (Materials Engineering) 2023-04-10T11:52:23Z 2023-04-10T11:52:23Z 2023 Final Year Project (FYP) Lin, N. X. (2023). Inorganic transparent intumescent interlayer coatings for fire rated glass. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/165767 https://hdl.handle.net/10356/165767 en application/pdf Nanyang Technological University
spellingShingle Engineering::Materials
Lin, Nicole Xi
Inorganic transparent intumescent interlayer coatings for fire rated glass
title Inorganic transparent intumescent interlayer coatings for fire rated glass
title_full Inorganic transparent intumescent interlayer coatings for fire rated glass
title_fullStr Inorganic transparent intumescent interlayer coatings for fire rated glass
title_full_unstemmed Inorganic transparent intumescent interlayer coatings for fire rated glass
title_short Inorganic transparent intumescent interlayer coatings for fire rated glass
title_sort inorganic transparent intumescent interlayer coatings for fire rated glass
topic Engineering::Materials
url https://hdl.handle.net/10356/165767
work_keys_str_mv AT linnicolexi inorganictransparentintumescentinterlayercoatingsforfireratedglass