Prediction of crack propagation path in pin loaded lugs using boundary element methods

Pin loaded lug joints are used extensively in engineering, especially for aerospace applications. They are used in assemblies to connect major components. As the lug joints are under constant loading, there is high stress concentration at the circumference of the pin holes. Cracks can initiate from...

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Bibliographic Details
Main Author: Xu, Hao
Other Authors: Ang Hock Eng
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2023
Subjects:
Online Access:https://hdl.handle.net/10356/167099
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author Xu, Hao
author2 Ang Hock Eng
author_facet Ang Hock Eng
Xu, Hao
author_sort Xu, Hao
collection NTU
description Pin loaded lug joints are used extensively in engineering, especially for aerospace applications. They are used in assemblies to connect major components. As the lug joints are under constant loading, there is high stress concentration at the circumference of the pin holes. Cracks can initiate from these locations of high stress concentration and propagate, which can cause failure of the structure with severe consequences. Therefore, it is important to study the nature of crack initiation and propagation in pin loaded lugs, so that preventative measures can be taken before failure occurs. To do this, stress and fracture analysis are carried out on various lugs under pin loading using the boundary element method (BEM). Stress distribution around the pin hole of straight lugs of varying outer to inner radius ratios and under different loading directions were obtained. Cracks of varying lengths were then added at the locations of highest stress in all the lugs, and the stress intensity factors were determined. The results from testing the straight lugs were compared with that of tapered 30° lugs. Analysis showed that lugs with a smaller pin hole relative to the lug’s outer radius have lower stress concentration factors and stress intensity factors, and hence cracks are less likely to initiate and propagate. This is also true for a tapered 30° lug compared to a straight lug. Loading direction also affect stress concentration factors and stress intensity factors.
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spelling ntu-10356/1670992023-05-27T16:51:50Z Prediction of crack propagation path in pin loaded lugs using boundary element methods Xu, Hao Ang Hock Eng School of Mechanical and Aerospace Engineering MHEANG@ntu.edu.sg Engineering::Aeronautical engineering Engineering::Mechanical engineering Pin loaded lug joints are used extensively in engineering, especially for aerospace applications. They are used in assemblies to connect major components. As the lug joints are under constant loading, there is high stress concentration at the circumference of the pin holes. Cracks can initiate from these locations of high stress concentration and propagate, which can cause failure of the structure with severe consequences. Therefore, it is important to study the nature of crack initiation and propagation in pin loaded lugs, so that preventative measures can be taken before failure occurs. To do this, stress and fracture analysis are carried out on various lugs under pin loading using the boundary element method (BEM). Stress distribution around the pin hole of straight lugs of varying outer to inner radius ratios and under different loading directions were obtained. Cracks of varying lengths were then added at the locations of highest stress in all the lugs, and the stress intensity factors were determined. The results from testing the straight lugs were compared with that of tapered 30° lugs. Analysis showed that lugs with a smaller pin hole relative to the lug’s outer radius have lower stress concentration factors and stress intensity factors, and hence cracks are less likely to initiate and propagate. This is also true for a tapered 30° lug compared to a straight lug. Loading direction also affect stress concentration factors and stress intensity factors. Bachelor of Engineering (Aerospace Engineering) 2023-05-23T05:00:36Z 2023-05-23T05:00:36Z 2023 Final Year Project (FYP) Xu, H. (2023). Prediction of crack propagation path in pin loaded lugs using boundary element methods. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/167099 https://hdl.handle.net/10356/167099 en B005 application/pdf Nanyang Technological University
spellingShingle Engineering::Aeronautical engineering
Engineering::Mechanical engineering
Xu, Hao
Prediction of crack propagation path in pin loaded lugs using boundary element methods
title Prediction of crack propagation path in pin loaded lugs using boundary element methods
title_full Prediction of crack propagation path in pin loaded lugs using boundary element methods
title_fullStr Prediction of crack propagation path in pin loaded lugs using boundary element methods
title_full_unstemmed Prediction of crack propagation path in pin loaded lugs using boundary element methods
title_short Prediction of crack propagation path in pin loaded lugs using boundary element methods
title_sort prediction of crack propagation path in pin loaded lugs using boundary element methods
topic Engineering::Aeronautical engineering
Engineering::Mechanical engineering
url https://hdl.handle.net/10356/167099
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