Bending of composite sandwich beams with metal facesheets

This study investigates the bending behaviour of sandwich structures via the application of the three-point bending test. The specimens were composed of Unifoam Polystyrene foam core sandwiched between two aluminium face sheets. Numerical analysis was carried out via the use of Finite Element Softwa...

Full description

Bibliographic Details
Main Author: Toh, Yi Kang
Other Authors: Chai Gin Boay
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2023
Subjects:
Online Access:https://hdl.handle.net/10356/167339
_version_ 1824456391623966720
author Toh, Yi Kang
author2 Chai Gin Boay
author_facet Chai Gin Boay
Toh, Yi Kang
author_sort Toh, Yi Kang
collection NTU
description This study investigates the bending behaviour of sandwich structures via the application of the three-point bending test. The specimens were composed of Unifoam Polystyrene foam core sandwiched between two aluminium face sheets. Numerical analysis was carried out via the use of Finite Element Software, ANSYS. Experimental data from previous study was carefully analysed and compared with the results of the numerical study to validate the finite element model. Different finite element models were explored to find the optimal model to be used. Four Specimens of different layout and dimensions were modelled and subjected to finite element analysis. Two core only specimens were used as validation test as previous studies had been done on the same materials, and this allowed the comparison between numerical and experimental results. Two other specimens were sandwich structures with the same core and facesheets materials but different core thickness. Results showed that specimens with facesheets had higher flexural stiffness and with increasing core thickness led to an increase in force reaction. Experimental results from previous studies shows significantly more core indentation in a thicker core specimen as compared to more bending stress in thinner cores. This phenomenon was not captured in the main finite element models in this study. However additional models using different material properties did observe significant core indentation. Overall, the study provided an insight into the bending behaviours of sandwich structure and the benefits of finite element modelling and analysis.
first_indexed 2025-02-19T03:53:22Z
format Final Year Project (FYP)
id ntu-10356/167339
institution Nanyang Technological University
language English
last_indexed 2025-02-19T03:53:22Z
publishDate 2023
publisher Nanyang Technological University
record_format dspace
spelling ntu-10356/1673392023-05-27T16:50:10Z Bending of composite sandwich beams with metal facesheets Toh, Yi Kang Chai Gin Boay School of Mechanical and Aerospace Engineering MGBCHAI@ntu.edu.sg Engineering::Aeronautical engineering::Materials of construction This study investigates the bending behaviour of sandwich structures via the application of the three-point bending test. The specimens were composed of Unifoam Polystyrene foam core sandwiched between two aluminium face sheets. Numerical analysis was carried out via the use of Finite Element Software, ANSYS. Experimental data from previous study was carefully analysed and compared with the results of the numerical study to validate the finite element model. Different finite element models were explored to find the optimal model to be used. Four Specimens of different layout and dimensions were modelled and subjected to finite element analysis. Two core only specimens were used as validation test as previous studies had been done on the same materials, and this allowed the comparison between numerical and experimental results. Two other specimens were sandwich structures with the same core and facesheets materials but different core thickness. Results showed that specimens with facesheets had higher flexural stiffness and with increasing core thickness led to an increase in force reaction. Experimental results from previous studies shows significantly more core indentation in a thicker core specimen as compared to more bending stress in thinner cores. This phenomenon was not captured in the main finite element models in this study. However additional models using different material properties did observe significant core indentation. Overall, the study provided an insight into the bending behaviours of sandwich structure and the benefits of finite element modelling and analysis. Bachelor of Engineering (Mechanical Engineering) 2023-05-24T06:07:26Z 2023-05-24T06:07:26Z 2023 Final Year Project (FYP) Toh, Y. K. (2023). Bending of composite sandwich beams with metal facesheets. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/167339 https://hdl.handle.net/10356/167339 en B041 application/pdf Nanyang Technological University
spellingShingle Engineering::Aeronautical engineering::Materials of construction
Toh, Yi Kang
Bending of composite sandwich beams with metal facesheets
title Bending of composite sandwich beams with metal facesheets
title_full Bending of composite sandwich beams with metal facesheets
title_fullStr Bending of composite sandwich beams with metal facesheets
title_full_unstemmed Bending of composite sandwich beams with metal facesheets
title_short Bending of composite sandwich beams with metal facesheets
title_sort bending of composite sandwich beams with metal facesheets
topic Engineering::Aeronautical engineering::Materials of construction
url https://hdl.handle.net/10356/167339
work_keys_str_mv AT tohyikang bendingofcompositesandwichbeamswithmetalfacesheets