Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts

The era of the fourth industrial revolution has acted as a catalyst for the development in additive manufacturing (AM) technology resulting in new, different and more creative ways of producing prototypes and changing the manufacturing industry. Hewlett-Packard (HP) have delved in the world of addit...

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Main Author: Kumar, Timothy Theodore
Other Authors: Du Hejun
Format: Final Year Project (FYP)
Language:English
Published: Nanyang Technological University 2023
Subjects:
Online Access:https://hdl.handle.net/10356/168463
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author Kumar, Timothy Theodore
author2 Du Hejun
author_facet Du Hejun
Kumar, Timothy Theodore
author_sort Kumar, Timothy Theodore
collection NTU
description The era of the fourth industrial revolution has acted as a catalyst for the development in additive manufacturing (AM) technology resulting in new, different and more creative ways of producing prototypes and changing the manufacturing industry. Hewlett-Packard (HP) have delved in the world of additive manufacturing by creating a Multijet Fusion (MJF) printer that fabricates nylon-based part. In previous studies, researches have altered the orientation of the intended printer specimen to various position in the printing space as well as differing the orientation at various angles to determine which of the positions results in enhanced mechanical properties. HP's multijet fusion comes with several adjustable printer setting such as lamp power, carriage speed and layer thickness that can be altered to give the sample the best mechanical properties. This report aims at determining which printing parameters should be varies and to what extent in order to reduce the porosity characteristics and to optimise the mechanical properties of printer parts. Testing like dynamic mechanical analysis, density test method and computed tomography will be conducted on the printed specimens to obtain the overall porosity characteristics and mechanical properties so that a relationship between these two factors can be defined. This report will identify how certain printing parameters alter the pore characteristics of the printed part which results in either higher porosity or undesirably shaped pores. This results in exhibiting the strengths and limitations of the printed specimen. From these results future users of the HP MJF printer will have better insight on alternating various printing parameters to attain a printed specimen with more desirable mechanical properties.
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spelling ntu-10356/1684632023-06-17T16:51:05Z Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts Kumar, Timothy Theodore Du Hejun School of Mechanical and Aerospace Engineering MHDU@ntu.edu.sg Engineering::Mechanical engineering The era of the fourth industrial revolution has acted as a catalyst for the development in additive manufacturing (AM) technology resulting in new, different and more creative ways of producing prototypes and changing the manufacturing industry. Hewlett-Packard (HP) have delved in the world of additive manufacturing by creating a Multijet Fusion (MJF) printer that fabricates nylon-based part. In previous studies, researches have altered the orientation of the intended printer specimen to various position in the printing space as well as differing the orientation at various angles to determine which of the positions results in enhanced mechanical properties. HP's multijet fusion comes with several adjustable printer setting such as lamp power, carriage speed and layer thickness that can be altered to give the sample the best mechanical properties. This report aims at determining which printing parameters should be varies and to what extent in order to reduce the porosity characteristics and to optimise the mechanical properties of printer parts. Testing like dynamic mechanical analysis, density test method and computed tomography will be conducted on the printed specimens to obtain the overall porosity characteristics and mechanical properties so that a relationship between these two factors can be defined. This report will identify how certain printing parameters alter the pore characteristics of the printed part which results in either higher porosity or undesirably shaped pores. This results in exhibiting the strengths and limitations of the printed specimen. From these results future users of the HP MJF printer will have better insight on alternating various printing parameters to attain a printed specimen with more desirable mechanical properties. Bachelor of Engineering (Mechanical Engineering) 2023-06-13T02:04:31Z 2023-06-13T02:04:31Z 2023 Final Year Project (FYP) Kumar, T. T. (2023). Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts. Final Year Project (FYP), Nanyang Technological University, Singapore. https://hdl.handle.net/10356/168463 https://hdl.handle.net/10356/168463 en B075 application/pdf Nanyang Technological University
spellingShingle Engineering::Mechanical engineering
Kumar, Timothy Theodore
Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title_full Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title_fullStr Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title_full_unstemmed Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title_short Investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
title_sort investigation on the effects of multijet fusion printing parameters on porosity of mechanical properties of printed polymer parts
topic Engineering::Mechanical engineering
url https://hdl.handle.net/10356/168463
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