Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors

Hydraulic turbines contribute to 60% of renewable energy in the world; however, they also entail some adverse effects on the aquatic ecology system. One such effect is their excessive noise and vibration. To minimize this effect, one of the most effective and feasible solutions is to modify the desi...

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Main Authors: Pitsikoulis, Stylianos Argyrios, Tekumalla, Sravya, Sharma, Anurag, Wong, Eugene Wai Leong, Turkmen, Serkan, Liu, Pengfei
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2023
Subjects:
Online Access:https://hdl.handle.net/10356/169727
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author Pitsikoulis, Stylianos Argyrios
Tekumalla, Sravya
Sharma, Anurag
Wong, Eugene Wai Leong
Turkmen, Serkan
Liu, Pengfei
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Pitsikoulis, Stylianos Argyrios
Tekumalla, Sravya
Sharma, Anurag
Wong, Eugene Wai Leong
Turkmen, Serkan
Liu, Pengfei
author_sort Pitsikoulis, Stylianos Argyrios
collection NTU
description Hydraulic turbines contribute to 60% of renewable energy in the world; however, they also entail some adverse effects on the aquatic ecology system. One such effect is their excessive noise and vibration. To minimize this effect, one of the most effective and feasible solutions is to modify the design of the turbine rotor blade by introducing a skew. In this study, two 0.3-meter tidal turbines with 0-degree (no-skewness) and positive 90-degree skewness made of stainless steel 316L were designed and printed using a 3-D printing powder bed fusion technique. These rotors were then tested at the Emerson Cavitation Tunnel (ECT) at Newcastle University, UK, and the variation in the skewness of the blades of the turbines as a function of the power coefficient on a given tip speed ratio (TSR) value was ascertained. Results showed that the highly skewed rotor had significantly lower drag and torque fluctuations, with a slight decrease in efficiency compared to the non-skewed one, which warrants further investigation on the effect of added skew to reduce vibration and noise. Numerical simulations were also performed for verification and validation of the experimental tests, using the H45 dynamometer at the ECT. A comprehensive software code for propellers and tidal turbines, ROTORYSICS, was used to examine the cavitation effect of the two rotors; a comparison was made for both, with and without cavitation. The results indicate that for a high immersion depth of tidal turbine rotors, cavitation rarely occurs, but for hydrokinetic turbines that are installed on dams in rivers and falls, cavitation could be a serious concern. It was concluded that the 0-degree skewed rotor is more hydrodynamically efficient than the 90-degree skewed rotor.
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spelling ntu-10356/1697272023-08-05T16:48:14Z Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors Pitsikoulis, Stylianos Argyrios Tekumalla, Sravya Sharma, Anurag Wong, Eugene Wai Leong Turkmen, Serkan Liu, Pengfei School of Mechanical and Aerospace Engineering Engineering::Mechanical engineering Tidal Turbines Cavitation Tunnel Hydraulic turbines contribute to 60% of renewable energy in the world; however, they also entail some adverse effects on the aquatic ecology system. One such effect is their excessive noise and vibration. To minimize this effect, one of the most effective and feasible solutions is to modify the design of the turbine rotor blade by introducing a skew. In this study, two 0.3-meter tidal turbines with 0-degree (no-skewness) and positive 90-degree skewness made of stainless steel 316L were designed and printed using a 3-D printing powder bed fusion technique. These rotors were then tested at the Emerson Cavitation Tunnel (ECT) at Newcastle University, UK, and the variation in the skewness of the blades of the turbines as a function of the power coefficient on a given tip speed ratio (TSR) value was ascertained. Results showed that the highly skewed rotor had significantly lower drag and torque fluctuations, with a slight decrease in efficiency compared to the non-skewed one, which warrants further investigation on the effect of added skew to reduce vibration and noise. Numerical simulations were also performed for verification and validation of the experimental tests, using the H45 dynamometer at the ECT. A comprehensive software code for propellers and tidal turbines, ROTORYSICS, was used to examine the cavitation effect of the two rotors; a comparison was made for both, with and without cavitation. The results indicate that for a high immersion depth of tidal turbine rotors, cavitation rarely occurs, but for hydrokinetic turbines that are installed on dams in rivers and falls, cavitation could be a serious concern. It was concluded that the 0-degree skewed rotor is more hydrodynamically efficient than the 90-degree skewed rotor. Ministry of National Development (MND) Published version NTU Presidential Postdoctoral Fellowship for S. Tekumalla and Newcastle University Start-up funding for P.L. 2023-08-01T05:50:54Z 2023-08-01T05:50:54Z 2023 Journal Article Pitsikoulis, S. A., Tekumalla, S., Sharma, A., Wong, E. W. L., Turkmen, S. & Liu, P. (2023). Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors. Energies, 16(9), 3675-. https://dx.doi.org/10.3390/en16093675 1996-1073 https://hdl.handle.net/10356/169727 10.3390/en16093675 2-s2.0-85159363199 9 16 3675 en Energies © 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). application/pdf
spellingShingle Engineering::Mechanical engineering
Tidal Turbines
Cavitation Tunnel
Pitsikoulis, Stylianos Argyrios
Tekumalla, Sravya
Sharma, Anurag
Wong, Eugene Wai Leong
Turkmen, Serkan
Liu, Pengfei
Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title_full Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title_fullStr Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title_full_unstemmed Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title_short Cavitation hydrodynamic performance of 3-D printed highly skewed stainless steel tidal turbine rotors
title_sort cavitation hydrodynamic performance of 3 d printed highly skewed stainless steel tidal turbine rotors
topic Engineering::Mechanical engineering
Tidal Turbines
Cavitation Tunnel
url https://hdl.handle.net/10356/169727
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