Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics

This paper proposes a prediction method of the geometric characteristic parameters of cladding layers with multi-track and multi-layer. YCF102 cladding layers with different number of tracks and layers were laser cladded on the AISI 1045 steel substrate. The changing trend of the geometric character...

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Main Authors: Xi, Wenchao, Song, Boxue, Chen, Liaoyuan, Liang, Yingdong, Yu, Tianbiao, Wang, Jun, Sun, Qi
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2023
Subjects:
Online Access:https://hdl.handle.net/10356/172034
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author Xi, Wenchao
Song, Boxue
Chen, Liaoyuan
Liang, Yingdong
Yu, Tianbiao
Wang, Jun
Sun, Qi
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Xi, Wenchao
Song, Boxue
Chen, Liaoyuan
Liang, Yingdong
Yu, Tianbiao
Wang, Jun
Sun, Qi
author_sort Xi, Wenchao
collection NTU
description This paper proposes a prediction method of the geometric characteristic parameters of cladding layers with multi-track and multi-layer. YCF102 cladding layers with different number of tracks and layers were laser cladded on the AISI 1045 steel substrate. The changing trend of the geometric characteristic parameters was analyzed by a laser microscope, and the prediction method of clad height, clad width and melt pool depth with the different number of tracks and layers under various processing parameters were proposed respectively. The results show that the increase of the number of tracks and layers lead to the increase of clad height, clad width and melt pool depth. When cladding the sixth layer, the clad width and melt pool depth still show an increasing trend, but the increase rate of melt pool depth slows down. The average residual values between the calculated and measured values of clad height, clad width and melt pool depth are 280.01 μm, 158.90 μm and 8.00 μm respectively, which are only 5.69%, 4.01% and 1.72% of the corresponding measured values. It is indicated that the prediction method is reasonable. The proposed prediction method can be used to predict the geometric characteristic parameters of multi-track and multi-layer cladding layers. The application of the method can effectively save the processing time and cost of the laser cladding repair of machine parts.
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spelling ntu-10356/1720342023-11-20T02:38:50Z Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics Xi, Wenchao Song, Boxue Chen, Liaoyuan Liang, Yingdong Yu, Tianbiao Wang, Jun Sun, Qi School of Mechanical and Aerospace Engineering Engineering::Mechanical engineering Laser Cladding Geometric Characteristic Parameters This paper proposes a prediction method of the geometric characteristic parameters of cladding layers with multi-track and multi-layer. YCF102 cladding layers with different number of tracks and layers were laser cladded on the AISI 1045 steel substrate. The changing trend of the geometric characteristic parameters was analyzed by a laser microscope, and the prediction method of clad height, clad width and melt pool depth with the different number of tracks and layers under various processing parameters were proposed respectively. The results show that the increase of the number of tracks and layers lead to the increase of clad height, clad width and melt pool depth. When cladding the sixth layer, the clad width and melt pool depth still show an increasing trend, but the increase rate of melt pool depth slows down. The average residual values between the calculated and measured values of clad height, clad width and melt pool depth are 280.01 μm, 158.90 μm and 8.00 μm respectively, which are only 5.69%, 4.01% and 1.72% of the corresponding measured values. It is indicated that the prediction method is reasonable. The proposed prediction method can be used to predict the geometric characteristic parameters of multi-track and multi-layer cladding layers. The application of the method can effectively save the processing time and cost of the laser cladding repair of machine parts. This work is supported by 2016 Green Manufacturing System Integration Project of Ministry of Industry and Information Technology of China [grant number 201675514]; Liaoning Provincial Key Laboratory of Large Equipment Intelligent Design and Manufacturing Technology [grant number 18006001]; Key Laboratory of Shenyang [grant number 15153100] and Liaoning Provincial Department of Education Project [grant number LJKQZ20222299]. 2023-11-20T02:38:49Z 2023-11-20T02:38:49Z 2023 Journal Article Xi, W., Song, B., Chen, L., Liang, Y., Yu, T., Wang, J. & Sun, Q. (2023). Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics. Optics and Laser Technology, 167, 109696-. https://dx.doi.org/10.1016/j.optlastec.2023.109696 0030-3992 https://hdl.handle.net/10356/172034 10.1016/j.optlastec.2023.109696 2-s2.0-85162080810 167 109696 en Optics and Laser Technology © 2023 Elsevier Ltd. All rights reserved.
spellingShingle Engineering::Mechanical engineering
Laser Cladding
Geometric Characteristic Parameters
Xi, Wenchao
Song, Boxue
Chen, Liaoyuan
Liang, Yingdong
Yu, Tianbiao
Wang, Jun
Sun, Qi
Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title_full Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title_fullStr Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title_full_unstemmed Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title_short Multi-track, multi-layer cladding layers of YCF102: an analytical and predictive investigation of geometric characteristics
title_sort multi track multi layer cladding layers of ycf102 an analytical and predictive investigation of geometric characteristics
topic Engineering::Mechanical engineering
Laser Cladding
Geometric Characteristic Parameters
url https://hdl.handle.net/10356/172034
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